MICRO SLITTER REWINDING

MODEL : RS1-MS-500

Rollex Machinery Pvt Ltd is excited to introduce the Precision Slitting Machine, our most recent material processing technological breakthrough. Our slitting machine is engineered with cutting-edge precision and advanced features to fulfill the wide range of necessities in modern production. Our Slitting Machine undergoes rigorous testing and quality control measures to ensure consistent performance and reliability. From the initial design phase to the final product, we uphold the highest standards of craftsmanship, delivering a machine that you can trust to deliver exceptional results day in and day out.

GALLARY

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VIDEOS

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TECHNICAL SPECIFICATION
  • MACHINE :- MICRO SLITTER MACHINE
  • MODEL :- RS1-MS-500
  • MACHINE SPEED :- 500 MPM
  • Maximum Web Width :- 600 mm
  • Minimum Web Width :- 100 mm
  • Parent Roll Diameter :- Ø 600 mm
  • Parent Roll ID :- 3’’ Each
  • Parent Roll Weight :- 200 Kgs Max.
  • Finished Roll Diameter :- Ø 600 mm
  • Finished Core ID :- 74 mm to 76 mm ISO STD 3’’
  • Finished Roll Weight :- 100 Kgs maximum. Each shaft
  • Minimum Slit Width :- 25 mm to 500 mm
  • Slitting System :- Razor Cut
  • Core Material :- Cardboard
  • Tension Range :- 2 Kgs Min. to 40 Kgs Max.
  • Trim Width :- 5 mm Min. to 40 Kgs Max
  • Web / Edge Guider axial motion :- ± 50 mm
  • Air Pressure :- 6 Bar Min. to 8 Bar Max.
  • Machine Total Power :- 6 HP 415 V ± 10 %, 3 Phase,50Hz.
  • Sound level :- < 75 dB ± 2 at 1 meter distance without trim blower
  • Relative Humidity :- 60 % Max.
  • Ambient temperature :- 35° Max
  • Machine Size [L X B X H] :- 2134 X 2438 X 1524 [mm]
  • Machine Weight :- 2000 (NETT)
KEY FEATURES
  • Differential Winding Technology.
  • HI-Speed Micro Slitter Machine.
  • Touch Screen Interface For Operation
  • Quick Job Exchanged.
  • Digital Line Guide System.
  • Heavy Duty Mechanism.
  • Heavy Slit Rolls Unloading Mechanism.
  • High Velocity Air Blower For Suction
  • 40 mm Thick Solid Steel Walls
  • Cross Beam To Ensure Perfect Alignment And Vibration free Running At Any Speed
  • Foundation Less Base Frame
OPTIONAL EQUIPMENT
  • Counter knife system.
  • Laser light for core positioning.
  • Trim Winder Machine.
  • Static Eliminators

FEATURES OF THE MACHINES

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TECHNICAL SPECIFICATION
  • Machine :- MICRO SLITTER MACHINE
  • Model :- RS1-MS-500.
  • Machine Speed :- 500 MPM
  • Maximum Web Width :- 600 mm.
  • Minimum Web Width :- 100 mm.
  • Parent Roll Diameter :- Ø 600 mm.
  • Parent Roll ID :- 3” Each
  • Parent Roll Weight :- 200 Kgs. Max.
  • Finished Roll Diameter :- Ø 600 mm.
  • Finished Core ID :- 74 mm to 76 mm ISO STD 3” [Inch ]
  • Finished Roll Weight :- 100 Kgs Maximum. Each shaft.
  • Minimum Slit Width :- 25 mm TO 500 mm.
  • Slitting System :- Razor Cut
  • Core Material :- Cardboard.
  • Tension Range :- 2 Kgs Min. to 40 Kgs Max.
  • Trim Width :- 5 mm Min. to 10 Kgs Max
  • Web / Edge Guider axial motion :- ± 50 mm
  • Air Pressure :- 6 Bar Min. to 8 Bar Max.
  • Machine Total Power :- 6 HP 145 V ± 10 %, 3 Phase, 50Hz
  • Sound Level :- < 75 dB ± 2 at 1 meter distance without trim blower
  • Relative Humidity :- 60 % Max.
  • Ambient Temperature :- 35° Max.
  • Machine Size (HX W X L) :- H = 1524, W = 2438, L = 2134 (mm)
  • Machine Weight :- 2000 (NETT)
MATERIAL TO BE PROCESSED.
  • LDPE :- 20 Micron to 300 Micron
  • PE :- 20 Micron to 300 Micron
  • BOPP :- 10 Micron to 50 Microns
  • PVC :- 30 Micron to 60 Microns
  • PET :- 8 Micron to 25 Micron
  • CPP :- 18 Micron to 100 Micron
  • HDPE :- 20 Micron to 150 Micron
  • PA :- 20 Micron to 150 Micron
  • METALIZED :- 10 Micron to 12 Micron
  • POLYESTER :- 8 Micron to 25 Micron
  • PAPER :- 35 GSM to 150 GSM
  • FOIL :- 6.5 Micron to 25 Micron
  • Laminated Material :- 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material :- 10 Micron or 12 Micron +250 Micron LDPE.
  • NOTES :- Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
  • NOTES :- Core to be Not Creased or Damage or Tapper.
  • NOTES :- The machine is not suitable for stretchable material.
ELECTRICALS & ELECTRONICS ASSEMBLY
  • Main Nipp Roll Drive :- 3 HP AC (Siemens Make)
  • Rewinding Drive :- 3 HP AC (Siemens Make)
  • Unwind :- Pneumatic break 4 calipers) (STD Make)
OPERATING SYSTEM
  • Master Touch Panel :- HMI 7'' inch (WINTEK make Taiwan)
  • Drive :- 2 Drive Systems (Siemens make)
  • Drive & Control Panel :- 2,3,4 Drive Systems. (DEPENDING ON REQUIRMENTS)
UNWIND UNIT
  • Unwind Unit :- Made by 40 mm M.S. Plate & Tie Bar As Per Design Required L.M. Guide Way Sytem (Taiwan Make)
  • Line Guiding System :- BST / E+L Edge Guide System (Germany Make) (Line Guide Option)
  • Unwind Tension :- Load Cell feed Back With Micro Processor Control System
  • Control :- (E+L Germany Make) Load Cell With Pneumatic Break
  • Adjustable Roller :- Adjustable Roller For Web Eliminate & Web Wrinkles Remover.
  • Unwind Break :- Pneumatic Break 4 Caliper (STD Make)
  • Movement Mechanism :- 35 mm Heavy Liner Guide Way Block System
  • Actuator Movement :- ±50 mm
  • Reel Locking :- Air Shaft (3'') / 6'' (Optional)
NIPP ROLL UNIT
  • Nipp Roller :- Nip roll made from MS material with hard chrome plated.
  • Nipp Rubber Roll :- Rubber roll is operated through a pneumatic system with SMC/STC Make with adjustable air pressure setting.
  • Nipp Roller Drive :- Nip roller drives through servo motor (Siemens make) 3 HP AC drive (Siemens make)
REWINDING UNIT (3'' AIR SHAFT / BALL SHAFT)
  • Type of Winding :- Centre winding type duplex shaft 3''
  • Rewinding Unit :- Made by 40 mm ms plate & Tie bar as per design required
  • Diferential Shaft Lock :- Shaft lock operated with pneumatic lock with centre position & Ball Ic size 25 mm.
  • Ball Lock Size :- 25 mm
  • Rewinder Shaft :- New technology for Hi-performance of Differential winding
  • Rewinding Tension Control :- AC digital drive with control with Diameter sensor/ load cell (optional)
  • Shaft Support :- Pneumatically operated cantilever supported (Heavy guide way)
  • Lay-on system :- Pneumatically operated Lay on roll system with counter balancing
FRAME & STRUCTURE
  • Base :- Frame less design
  • Body / Cover :- MS coated cover & colour
GUIDE ROLLER
  • Aluminum Guide Roll :- All guide roller are low friction dynamic balancing.
  • Ø75 Ø90 Ø100 :- Wrinkles Remover.
LAY-ON UNIT
  • Lay-on System :- Pneumatically operated by Lay-on roller. For rewinding Quality maintained by adjustable weight control. Made from lightweight aluminum material. Low friction dynamically balancing guide roll.
CUTTER UNIT
  • Blade Holder :- Quick mounting magnet base 10 set blade holders with adjustable cutting angle setting. For smooth winding (LUTZ BLADES) required. Razor angle setting.
  • Ratary Cutter Attachment :- Only attechment no cutter required. (Optional)
TIMMING UNIT
  • TRIMMING UNIT :- Blower with 3HP AC motor having control on the control. Full width trim pipe having two trim suction nozzles. Maximum trim width 20 mm. 1 HP AC vacuum blowers for trim removing (Customer scope of supply)
CATALOGUE RS1-MS-500
  • Catalogue : MICRO SLITTER MACHINE MODEL: RS1-MS-500