CANTILEVER SLITTER REWINDING
MODEL : RS3-DS-300

Offers Hi-Speed Cantilever Slitter Rewinding Machines for converting industries, Assuring top performance and total quality control RS2-DS-300. is the most advanced technology Duplex Cantilevered Slitter Rewinding Machine for Converting Industry.

Our innovative and unique rewinding technology includes a roll lock Differential Shaft and accurate weight counter lay on a roller system, delivering the ability to rewind even the most difficult light gauge film and complex laminated material. Rollex Slitter RS2-DS-400. Slitter rewinding will process a wide range of materials as per the customer’s requirements Rollex Machines are engineered for strong durable & reliable Performance. Our Design is focused on enhancing productivity & operational Excellence.

GALLARY

_

VIDEOS

_
TECHNICAL SPECIFICATION
  • Machine Slitting Speed m/min.- 0 TO 300 m/min.
  • Min. slit width - 50-1250 mm.
  • Max. Unwind Diameter - Ø 800 mm.
  • Unwind Paper Core Diameter [mm] - 3” or 6” [Inch] Combi STD Core
  • Max. Rewind Diameter - Ø 600 mm. X 2
  • Rewinder Core Inner Diameter [mm] - 3” [Inch] & 6” [Option] STD Core
  • Web Width [mm] - 600-1250 mm.
  • Power - 16 HP-415 V ± 5 % ,3 Phase,50Hz.
  • Machine Size [L X B X H] - 4343 X 2368 X 1800 [mm].
  • Packaging Size [L X B X H] - 4500 X 2500 X 2000. [mm]
  • Machine Weight (Approx.) - 4200 Kg [Net] - 4300 Kg [Gross]
KEY FEATURES
  • Differential winding technology.
  • HI-speed Cantilever Slitter rewinding Machine.
  • Touch Screen Interface for Easy Operation Both Side.
  • Unwind Fix mechanical with roll mounting.
  • Quick job exchanged.
  • Digital Line guide system.
  • Electro-control system: PLC system.
  • Heavy Duty Mechanism.
  • Rewind reel Tapper tension Function
  • Lay-On Reel Counter Balancing function.
  • High-performance trim edge removal system.
  • Heavy slit rolls unloading mechanism.
OPTIONAL EQUIPMENT
  • Counter knife system.
  • Laser light for core positioning.
  • Trim Winder Machine.
  • Static Eliminators.
  • Shaftless unwinder.
  • Roll lifting System.

FEATURES OF THE MACHINES

_
TECHNICAL SPECIFICATION
  • Machine - Duplex Cantilever Slitter Rewinder
  • RS3-DS-300. [ Mechanical / Air Shaft ]
  • Machine Speed - 300 Meter/ Minutes Maximum.
  • Maximum Web Width - 1250 mm.
  • Minimum Web Width - 500 mm.
  • Parent Roll Diameter - Ø 800 mm.
  • Parent Roll ID - 3” Each & 6” [Inch]
  • Parent Roll Weight - 800 Kgs. Max.
  • Finished Roll Diameter - Ø 600 mm.
  • Finished Core ID - 74 mm to 76 mm ISO STD 3” [Inch ]
  • Finished Roll Weight - 200 Kgs Maximum. Each shaft.
  • Minimum Slit Width - 50 mm TO 700 mm.
  • Slitting System - Razor cut.
  • Core Material - Cardboard.
  • Tension Range - 3 Kgs Min. to 40 Kgs Max.
  • Trim Width - 5 mm Min. to 15 mm Max.
  • Web Guider Axial Motion - ± 50 mm.
  • Air Pressure - 6 Bar min. to 8 Bar Max.
  • Drive & Control Panel - 2 Drive Systems.
  • Machine Total Power - 17 HP 415 V ± 10 %,3 Phase,50Hz.
  • System - 2 Drive System.
  • Sound Level - < 75 dB ± 2 at 1 meter distance without trim blower
  • Machine Colour - Standard
  • Relative Humidity - 60 % Max.
  • Ambient Temperature - 35° Max.
  • Machine Size [L X B X H] - 4343 X 2368 X 1800 [mm].
  • Machine Weight - 3900 Kgs. Approximate.
  • Remarks - Speed depends on the type of material & core Quality & operator experience.
MATERIAL TO BE PROCESSED.
  • LDPE - 20 Micron to 300 Micron
  • PE - 20 Micron to 300 Micron
  • BOPP - 10 Micron to 50 Microns
  • PVC - 30 Micron to 60 Microns
  • PET - 10 Micron to 25 Micron
  • CPP - 18 Micron to 100 Micron
  • HDPE - 20 Micron to 150 Micron
  • PA - 20 Micron to 150 Micron
  • METALIZED - 10 Micron to 12 Micron
  • POLYESTER - 10 Micron to 25 Micron
  • PAPER - 35 GSM to 150 GSM
  • FOIL - 6.5 Micron to 25 Micron
  • Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
  • NOTES - Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
  • NOTES - Core to be Not Creased or Damage or Tapper.
  • NOTES - The machine is not suitable for stretchable material.
ELECTRICALS & ELECTRONICS ASSEMBLY
  • Main Nipp drive - 7.5 HP.
  • Rewinding drive - 7.5 HP.
  • Unwinder - Pneumatic break 4 calipers) (STD Make)
  • Trimming Blower - 2 H.P. AC motor (STD Make)
UNWINDER UNIT
  • Unwind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Hydraulic lifting System
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Digital Edge Guide System - Actuator movement ± 50 mm.
  • Unwind Motor - 7.5 Kw
  • Unwind Drive - 7.5 kW.
  • Unwind Tension Control - Load Cell feedback with microprocessor controller system.
  • Unwind Break - Pneumatic break 4 caliper [STD Make]
  • Movement Mechanism - 35 mm heavy liner guideway double block system. [STD Make]
DIGITAL LINE GUIDE SYSTEM
  • E+L [Make] Line Guiding Unit for Rewinding Machine
  • Max Web Width - 1250 mm
  • Max. Line Speed - 500 MPM
  • Material to be use - Printed Polyester
  • Material Thickness - 10 microns to 100 microns
  • Reel Weight + Structure weight - Less than 1 tones
  • Correction - +/- 50 mm
  • Tension Range - 4-40 Kg
  • WSB Unwind Line Guiding systems DO 3301, AG 9121 +/- 75 mm FE 5201 + DO 4011.
  • Panel Mounting Digital Command Station DO 3301
  • DO 3301 - Digital Color Line Sensor FE 5201 Measuring range: +/- 10 mm
  • Digital Sensor Cable Cable between DO to Sensor M8 /M 16 – 5 Mtr.
  • Sensor Mounting Bracket VA 6127
  • Digital Drive Unit AG 9121 With Mounting bracket With (+/- 75 mm), Force 1000N
  • Ethernet Communication Cable from Digital M8 X 14 Pol Command station (DO) to Digital Actuator (AG) 5 Mtr.
  • Ethernet Communication Cable from Digital M12 Male- Female Command station (DO) to Digital Actuator (AG) 5 Mtr.
  • VA bar Suitable as per design requirement
UNWINDER UNIT ( SHAFTLESS )
  • Unwind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Manual System
  • Unwind Reel Lock - Manual System [ Mechanical Shaft With Tapper Cone 3"& 6"].
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Digital Edge Guide System - Actuator movement ± 50 mm.
  • Unwind Motor - 7.5 kW
  • Unwind Drive -7.5 kW.
  • Unwind Tension Control - Load Cell feedback with microprocessor controller system.
  • Unwind Break - Pneumatic brake 4 caliper [STD Make]
  • Movement Mechanism - 35 mm heavy liner guideway double block system. [STD Make]
NIPP UNIT
  • Nipp Steel Roll - Nip roll made from MS material with hard chrome plated.
  • Nipp rubber Roll - Rubber roll is operated through a pneumatic system with adjustable pressure setting.
  • Nipp Motor - 7.5 HP.
  • Nipp Roller drive - 7.5 HP. Nip roller drives through AC motor (STD Make). A.C. Frequency drive (STD Make).
LAY- ON UNIT
  • Lay-on System Linear Type - Pneumatically operated by Lay-on roller in linearity. For rewinding Quality maintained by adjustable weight control Made from lightweight aluminum material Low friction dynamically balancing guide roll.
CUTTER UNIT
  • Lay-on System Linear Type - Pneumatically operated by Lay-on roller in linearity. For rewinding Quality maintained by adjustable weight control Made from lightweight aluminum material Low friction dynamically balancing guide roll.