DRY LAMINATION MACHINE
MODEL : LAMI-COAT-2000

DRY LAMINATION MACHINE
MODEL : LAMI-COAT-2000
Adopting PLC German Siemens (Programmable logical Controller) system with humanized machine interface touch screen of which allow the easier operation and also improves the quality of Coating efficiency.
TECHNICAL SPECIFICATION
- Material - BOPP,PET,PP,PE,CPP,NYLON,
- Max. Width of Coating Material - 800 mm / 1000 mm / 1200 mm.
- Max.Width Of Coating Cylinder- 400-850 mm./ 500-1050 mm / 600-1250 mm.
- Diameter of Gravure Cylinde - Ø 135 mm - Ø 300 mm.
- Guide Roller Width - 900 mm /1100 mm /1300 mm.
- Max.Machine Speed - [100 m/min.] [150 m/min ] [200 m/min.]
- Main Drive Motor - AC vector type drive control system
- Unwind Primary ,Unwind Secondary,Coating,Laminator,Dryer,and Rewind Motor - AC vector type drive control system
- Dry Oven - Electric / Hot Air/Thermic/Wooden Boiler
KEY FEATURES
FEATURES OF THE MACHIN
_
TECHNICAL SPECIFICATION
- Type of Machine - Dry Laminating Machine
- Model - Lami-Coat-2000.
- Type of Coating - Gravure
- Maximum Web Width - 1000 mm
- Minimum Web Width - 400 mm
- Coating Width - 1000 mm
- Machine Speed - 200 Mtr. Per. Minute
- Winding Unit - Center
- Coating Cylinder Diameter - Ø 552 mm ( Customer Scope)
- Unwinding Drive – Primary - Synchronized with Coater
- Unwinding Drive – Secondary - Synchronized with Coater
- Coating Drive - Master Drive
- Lamination Drive - Synchronized with Coater
- Rewinding Drive - Synchronized with Coater
- Dryer Drive - Synchronized with Coater
- Pressure Roll Function - Pneumatics
- Doctor Blade Function - Pneumatics
- Nip Roller Loading - Pneumatics
- Laminating Roll - Pneumatics
- Heating Zones - 4 Zone (18 KW X 4)
- Heating Controls - Temperature Controls
- Heating Zone Lifting - Pneumatics
- Web Guiding - Auto
- Oven Heating Length - 8000 mm
- Oven Heating Power - 96 HP (72 KW)
- Total Power - 153 HP (114 KW)
- Machine Weight - 19000 Kg ( Approximate)
- Machine Dimension (H X W X L) - 3385 X 2746 X 9276 mm



SUBSTRATE / MATERIAL
- LDPE - 20 Micron to 300 Micron
- PE - 20 Micron to 300 Micron
- BOPP - 10 Micron to 50 Microns
- PVC - 30 Micron to 60 Microns
- PET - 10 Micron to 25 Micron
- CPP - 18 Micron to 100 Micron
- HDPE - 20 Micron to 150 Micron
- PA - 20 Micron to 150 Micron
- METALIZED - 10 Micron to 12 Micron
- POLYESTER - 10 Micron to 25 Micron
- PAPER - 35 GSM to 150 GSM
- FOIL - 6.5 Micron to 25 Micron
- Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
- Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
- NOTES - Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
- NOTES - Core to be Not Creased or Damage or Tapper.
- NOTES - The machine is not suitable for stretchable material.

UNWINDER UNIT ( PRIMARY )
- Unwind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Shaftless
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Digital Edge Guide System - Actuator movement ± 50 mm.
- Unwind Motor - 7.5 Kw [10 hp]
- Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]

UNWINDER UNIT ( SECONDARY )
- Unwind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Shaftless
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Digital Edge Guide System - Actuator movement ± 50 mm.
- Unwind Motor - 7.5 Kw [10 hp]
- Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]

COATING UNIT
- Coating Cylinder Diameter - Ø 150 mm. to Ø 350 mm.
- Coating Cylinder Side Lay - Side Movement Manual ± 25 mm
- Pressure Roll Function - Pneumatics
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Gear Box - Shanthi Make / Rollex Make.
- Unwind Motor - 3.5 Kw [5 hp]
- Unwind Drive - 3.5 kW.[ 5 hp ] Rewind drive Synchronized with Coater drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]

LAMINATING UNIT
- Laminating Roll [Steel Roll ] - Ø 350 mm.
- Heater Roll - Temprature Controler System
- Pressure Roll Function - Pneumatics
- Lamination Motor - 7.5 Kw [10 hp]
- Lamination Drive - 7.5 kW.[10 hp ] Lamination drive Synchronized with Coater drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system

REWINDING UNIT
- Rewind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Manual
- Rewind Reel Lock - Shaft-less System.
- Rewind Core - 3” & 6” [Inch] Combi.
- Lay-on System - Pneumatically operated lay-on roll system. With counter balancing.
- Rewind Motor - 7.5 kW [10 hp ] AC Motor with Timing Belt
- Rewind Drive - 7.5 kW.[10 hp ] Rewind drive Synchronized with Coater drive
- Web Tension Control - Fully automatic with load cell feedback and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system.
DOCTOR BLADE ASSEMBLY
- Doctor blade - Heavy-duty doctor blade assembly with positive drive-through pneumatic cylinders.
- Doctor blade angle - Gear box designed to adjust wiping angle for different cylinder diameters.
- Oscillation movement - Side Movement ± 12 mm. Attachment with gear box (Adjustable movement).
- Rewind Reel Lock - Mechanical shaft / Air Shaft / Shaft-less System.
- Doctor blade system - Doctor blade is operated through a pneumatic system with adjustable pressure setting.

ELECTRIC CONNECTED LOAD ( 6 -DRIVE SYSTEM )
- Primary Unwind - 5.5 kW [ 7.5 HP]
- Secondary Unwind - 5.5 kW [ 7.5 HP]
- Coating - 3.72 kW [5 HP ]
- Lamination - 3.72 kW [5 HP ]
- Rewinder - 7.5 kW [10 HP ]
- Dryer - 2.23 kW [3 HP]
- Heater (4 -Zone) - ELECTRIC / THERMIC / HOT - AIR/DIESEL- GAS BURNER / WOODEN BOILER.[CUSTOMER SCOPE]
- Blower (4) 2 X 4 HP - 1.5 kW 2 HP [2x4 = 8 HP ] (6 kW)
- Exhaust Blower - 3.72 kW [5 HP]
- Total Power - 38 kW[51 HP]
