DRY LAMINATION MACHINE
MODEL : LAMI-COAT-2000

DRY LAMINATION MACHINE
MODEL : LAMI-COAT-2000

Adopting PLC German Siemens (Programmable logical Controller) system with humanized machine interface touch screen of which allow the easier operation and also improves the quality of Coating efficiency.

GALLARY

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VIDEOS

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TECHNICAL SPECIFICATION
  • Material - BOPP,PET,PP,PE,CPP,NYLON,
  • Max. Width of Coating Material - 800 mm / 1000 mm / 1200 mm.
  • Max.Width Of Coating Cylinder- 400-850 mm./ 500-1050 mm / 600-1250 mm.
  • Diameter of Gravure Cylinde - Ø 135 mm - Ø 300 mm.
  • Guide Roller Width - 900 mm /1100 mm /1300 mm.
  • Max.Machine Speed - [100 m/min.] [150 m/min ] [200 m/min.]
  • Main Drive Motor - AC vector type drive control system
  • Unwind Primary ,Unwind Secondary,Coating,Laminator,Dryer,and Rewind Motor - AC vector type drive control system
  • Dry Oven - Electric / Hot Air/Thermic/Wooden Boiler
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KEY FEATURES
  • Heavy Duty Frame Structure Design.
  • Touch Screen Interface for Easy Operation.
  • PLC Controlled Machine.
  • Digital Line Guiding.
  • Pressure Rubber Roll System with liner guide ways.
  • Unwinder Safety Chuck With Mechanical Shaft or Air Shaft.
  • Pneumatically Lay on Roll with counter balance.
OPTIONAL EQUIPMENT
  • Machines Type : MLS / SHAFT-LESS / ELS
  • Dryer System : Electric / Hot- Air / Thermic System / Wooden Boiler / Diesel or Gas System.
  • Special Customized Design.

FEATURES OF THE MACHIN

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TECHNICAL SPECIFICATION
  • Type of Machine - Dry Laminating Machine
  • Model - Lami-Coat-2000.
  • Type of Coating - Gravure
  • Maximum Web Width - 1000 mm
  • Minimum Web Width - 400 mm
  • Coating Width - 1000 mm
  • Machine Speed - 200 Mtr. Per. Minute
  • Winding Unit - Center
  • Coating Cylinder Diameter - Ø 552 mm ( Customer Scope)
  • Unwinding Drive – Primary - Synchronized with Coater
  • Unwinding Drive – Secondary - Synchronized with Coater
  • Coating Drive - Master Drive
  • Lamination Drive - Synchronized with Coater
  • Rewinding Drive - Synchronized with Coater
  • Dryer Drive - Synchronized with Coater
  • Pressure Roll Function - Pneumatics
  • Doctor Blade Function - Pneumatics
  • Nip Roller Loading - Pneumatics
  • Laminating Roll - Pneumatics
  • Heating Zones - 4 Zone (18 KW X 4)
  • Heating Controls - Temperature Controls
  • Heating Zone Lifting - Pneumatics
  • Web Guiding - Auto
  • Oven Heating Length - 8000 mm
  • Oven Heating Power - 96 HP (72 KW)
  • Total Power - 153 HP (114 KW)
  • Machine Weight - 19000 Kg ( Approximate)
  • Machine Dimension (H X W X L) - 3385 X 2746 X 9276 mm
SUBSTRATE / MATERIAL
  • LDPE - 20 Micron to 300 Micron
  • PE - 20 Micron to 300 Micron
  • BOPP - 10 Micron to 50 Microns
  • PVC - 30 Micron to 60 Microns
  • PET - 10 Micron to 25 Micron
  • CPP - 18 Micron to 100 Micron
  • HDPE - 20 Micron to 150 Micron
  • PA - 20 Micron to 150 Micron
  • METALIZED - 10 Micron to 12 Micron
  • POLYESTER - 10 Micron to 25 Micron
  • PAPER - 35 GSM to 150 GSM
  • FOIL - 6.5 Micron to 25 Micron
  • Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
  • NOTES - Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
  • NOTES - Core to be Not Creased or Damage or Tapper.
  • NOTES - The machine is not suitable for stretchable material.
UNWINDER UNIT ( PRIMARY )
  • Unwind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Shaftless
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Digital Edge Guide System - Actuator movement ± 50 mm.
  • Unwind Motor - 7.5 Kw [10 hp]
  • Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
  • Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
  • Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
UNWINDER UNIT ( SECONDARY )
  • Unwind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Shaftless
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Digital Edge Guide System - Actuator movement ± 50 mm.
  • Unwind Motor - 7.5 Kw [10 hp]
  • Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
  • Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
  • Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
COATING UNIT
  • Coating Cylinder Diameter - Ø 150 mm. to Ø 350 mm.
  • Coating Cylinder Side Lay - Side Movement Manual ± 25 mm
  • Pressure Roll Function - Pneumatics
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Gear Box - Shanthi Make / Rollex Make.
  • Unwind Motor - 3.5 Kw [5 hp]
  • Unwind Drive - 3.5 kW.[ 5 hp ] Rewind drive Synchronized with Coater drive.
  • Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
  • Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
LAMINATING UNIT
  • Laminating Roll [Steel Roll ] - Ø 350 mm.
  • Heater Roll - Temprature Controler System
  • Pressure Roll Function - Pneumatics
  • Lamination Motor - 7.5 Kw [10 hp]
  • Lamination Drive - 7.5 kW.[10 hp ] Lamination drive Synchronized with Coater drive.
  • Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
REWINDING UNIT
  • Rewind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Manual
  • Rewind Reel Lock - Shaft-less System.
  • Rewind Core - 3” & 6” [Inch] Combi.
  • Lay-on System - Pneumatically operated lay-on roll system. With counter balancing.
  • Rewind Motor - 7.5 kW [10 hp ] AC Motor with Timing Belt
  • Rewind Drive - 7.5 kW.[10 hp ] Rewind drive Synchronized with Coater drive
  • Web Tension Control - Fully automatic with load cell feedback and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system.
DOCTOR BLADE ASSEMBLY
  • Doctor blade - Heavy-duty doctor blade assembly with positive drive-through pneumatic cylinders.
  • Doctor blade angle - Gear box designed to adjust wiping angle for different cylinder diameters.
  • Oscillation movement - Side Movement ± 12 mm. Attachment with gear box (Adjustable movement).
  • Rewind Reel Lock - Mechanical shaft / Air Shaft / Shaft-less System.
  • Doctor blade system - Doctor blade is operated through a pneumatic system with adjustable pressure setting.
ELECTRIC CONNECTED LOAD ( 6 -DRIVE SYSTEM )
  • Primary Unwind - 5.5 kW [ 7.5 HP]
  • Secondary Unwind - 5.5 kW [ 7.5 HP]
  • Coating - 3.72 kW [5 HP ]
  • Lamination - 3.72 kW [5 HP ]
  • Rewinder - 7.5 kW [10 HP ]
  • Dryer - 2.23 kW [3 HP]
  • Heater (4 -Zone) - ELECTRIC / THERMIC / HOT - AIR/DIESEL- GAS BURNER / WOODEN BOILER.[CUSTOMER SCOPE]
  • Blower (4) 2 X 4 HP - 1.5 kW 2 HP [2x4 = 8 HP ] (6 kW)
  • Exhaust Blower - 3.72 kW [5 HP]
  • Total Power - 38 kW[51 HP]
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  • DRY LAMINATION MACHINE MODEL : LAMI-COAT-2000