DRY LAMINATION MACHINE
MODEL : LAMI-COAT-2000
In the ever-evolving world of printing and packaging, achieving superior quality and efficiency in lamination processes is paramount. Rollex Machinery Pvt Ltd proudly introduces its state-of-the-art Dry Lamination Coating Machine, designed to revolutionize the lamination process for various industries. With cutting-edge technology and precision engineering, this machine offers unmatched performance, versatility, and reliability.
Let’s explore the features, benefits, and applications of Rollex Machinery’s Dry Lamination Coating Machine.
GALLARY
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VIDEOS
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TECHNICAL SPECIFICATION
- Material - BOPP,PET,PP,PE,CPP,NYLON,
- Max. Width of Coating Material - 800 mm / 1000 mm / 1200 mm.
- Max.Width Of Coating Cylinder- 400-850 mm./ 500-1050 mm / 600-1250 mm.
- Diameter of Gravure Cylinde - Ø 135 mm - Ø 300 mm.
- Guide Roller Width - 900 mm /1100 mm /1300 mm.
- Max.Machine Speed - [100 m/min.] [150 m/min ] [200 m/min.]
- Main Drive Motor - AC vector type drive control system
- Unwind Primary ,Unwind Secondary,Coating,Laminator,Dryer,and Rewind Motor - AC vector type drive control system
- Dry Oven - Electric / Hot Air/Thermic/Wooden Boiler
KEY FEATURES
- Heavy Duty Frame Structure Design.
- Touch Screen Interface for Easy Operation.
- PLC Controlled Machine.
- Digital Line Guiding.
- Pressure Rubber Roll System with liner guide ways.
- Unwinder Safety Chuck With Mechanical Shaft or Air Shaft.
- Pneumatically Lay on Roll with counter balance.
OPTIONAL EQUIPMENT
- Machines Type : MLS / SHAFT-LESS / ELS
- Dryer System : Electric / Hot- Air / Thermic System / Wooden Boiler / Diesel or Gas System.
- Special Customized Design.
FEATURES OF THE MACHIN
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TECHNICAL SPECIFICATION
- Type of Machine - Dry Laminating Machine
- Model - Lami-Coat-2000.
- Type of Coating - Gravure
- Maximum Web Width - 1000 mm
- Minimum Web Width - 400 mm
- Coating Width - 1000 mm
- Machine Speed - 200 Mtr. Per. Minute
- Winding Unit - Center
- Coating Cylinder Diameter - Ø 552 mm ( Customer Scope)
- Unwinding Drive – Primary - Synchronized with Coater
- Unwinding Drive – Secondary - Synchronized with Coater
- Coating Drive - Master Drive
- Lamination Drive - Synchronized with Coater
- Rewinding Drive - Synchronized with Coater
- Dryer Drive - Synchronized with Coater
- Pressure Roll Function - Pneumatics
- Doctor Blade Function - Pneumatics
- Nip Roller Loading - Pneumatics
- Laminating Roll - Pneumatics
- Heating Zones - 4 Zone (18 KW X 4)
- Heating Controls - Temperature Controls
- Heating Zone Lifting - Pneumatics
- Web Guiding - Auto
- Oven Heating Length - 8000 mm
- Oven Heating Power - 96 HP (72 KW)
- Total Power - 153 HP (114 KW)
- Machine Weight - 19000 Kg ( Approximate)
- Machine Dimension (H X W X L) - 3385 X 2746 X 9276 mm
SUBSTRATE / MATERIAL
- LDPE - 20 Micron to 300 Micron
- PE - 20 Micron to 300 Micron
- BOPP - 10 Micron to 50 Microns
- PVC - 30 Micron to 60 Microns
- PET - 10 Micron to 25 Micron
- CPP - 18 Micron to 100 Micron
- HDPE - 20 Micron to 150 Micron
- PA - 20 Micron to 150 Micron
- METALIZED - 10 Micron to 12 Micron
- POLYESTER - 10 Micron to 25 Micron
- PAPER - 35 GSM to 150 GSM
- FOIL - 6.5 Micron to 25 Micron
- Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
- Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
- NOTES - Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
- NOTES - Core to be Not Creased or Damage or Tapper.
- NOTES - The machine is not suitable for stretchable material.
UNWINDER UNIT ( PRIMARY )
- Unwind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Shaftless
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Digital Edge Guide System - Actuator movement ± 50 mm.
- Unwind Motor - 7.5 Kw [10 hp]
- Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
UNWINDER UNIT ( SECONDARY )
- Unwind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Shaftless
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Digital Edge Guide System - Actuator movement ± 50 mm.
- Unwind Motor - 7.5 Kw [10 hp]
- Unwind Drive - 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
COATING UNIT
- Coating Cylinder Diameter - Ø 150 mm. to Ø 350 mm.
- Coating Cylinder Side Lay - Side Movement Manual ± 25 mm
- Pressure Roll Function - Pneumatics
- Unwind Reel Lock - Shaft-less System
- Unwind Core - 3” & 6” [Inch] Combi.
- Gear Box - Shanthi Make / Rollex Make.
- Unwind Motor - 3.5 Kw [5 hp]
- Unwind Drive - 3.5 kW.[ 5 hp ] Rewind drive Synchronized with Coater drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
- Movement Mechanism - 35 mm heavy liner guide-way double block system. [STD Make]
LAMINATING UNIT
- Laminating Roll [Steel Roll ] - Ø 350 mm.
- Heater Roll - Temprature Controler System
- Pressure Roll Function - Pneumatics
- Lamination Motor - 7.5 Kw [10 hp]
- Lamination Drive - 7.5 kW.[10 hp ] Lamination drive Synchronized with Coater drive.
- Web Tension Control - Fully automatic with load cell feed-back and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system
REWINDING UNIT
- Rewind Roll Diameter - Ø 800 mm.
- Operating System - Operating System HMI 7” [Inch]
- Reel lifting system - Manual
- Rewind Reel Lock - Shaft-less System.
- Rewind Core - 3” & 6” [Inch] Combi.
- Lay-on System - Pneumatically operated lay-on roll system. With counter balancing.
- Rewind Motor - 7.5 kW [10 hp ] AC Motor with Timing Belt
- Rewind Drive - 7.5 kW.[10 hp ] Rewind drive Synchronized with Coater drive
- Web Tension Control - Fully automatic with load cell feedback and PLC with AC Drive. Load Cell feed-back with the micro-processor controller system.
DOCTOR BLADE ASSEMBLY
- Doctor blade - Heavy-duty doctor blade assembly with positive drive-through pneumatic cylinders.
- Doctor blade angle - Gear box designed to adjust wiping angle for different cylinder diameters.
- Oscillation movement - Side Movement ± 12 mm. Attachment with gear box (Adjustable movement).
- Rewind Reel Lock - Mechanical shaft / Air Shaft / Shaft-less System.
- Doctor blade system - Doctor blade is operated through a pneumatic system with adjustable pressure setting.
ELECTRIC CONNECTED LOAD ( 6 -DRIVE SYSTEM )
- Primary Unwind - 5.5 kW [ 7.5 HP]
- Secondary Unwind - 5.5 kW [ 7.5 HP]
- Coating - 3.72 kW [5 HP ]
- Lamination - 3.72 kW [5 HP ]
- Rewinder - 7.5 kW [10 HP ]
- Dryer - 2.23 kW [3 HP]
- Heater (4 -Zone) - ELECTRIC / THERMIC / HOT - AIR/DIESEL- GAS BURNER / WOODEN BOILER.[CUSTOMER SCOPE]
- Blower (4) 2 X 4 HP - 1.5 kW 2 HP [2x4 = 8 HP ] (6 kW)
- Exhaust Blower - 3.72 kW [5 HP]
- Total Power - 38 kW[51 HP]
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- DRY LAMINATION MACHINE MODEL : LAMI-COAT-2000