WEB INSPECTION MACHINE
INSPECTION – 414 – 1300

ROLLEX MACHINERY PVT LTD. Provides a special Inspection Rewinding to keep track of Printing wastages.

INSPECTION -414-1300 Inspection is the most important process for a flexible converter to ensure the defect free material to their customer.

Substrate needs to be inspected before lamination or slitting Process to ensure removal of defective material. This process ensures saving in wastage for downstream process & also prevent bad quality material to end customer.

ROLLEX INSPECTION -414-1300. is equipped with high frequency stroboscope for high speed Inspection. it stops upon a touch of a Defect button on user interface & reverses until the Defect positioned on inspection table. This enhances the efficiency & effectiveness of inspection. This type of solution is economical & value for money for the customers.

GALLARY

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VIDEOS

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TECHNICAL SPECIFICATION
  • SPECIFICATION - INSPECTION – 414-1300
  • Mechanical Speed [m/min] - 0 TO 400 MPM.
  • Unwind Shaft - Shaftless
  • Unwind Core Inner Diameter [mm] - 76 / 3" or (152 / 6" Optional)
  • Web Width [mm] - 600-1250 mm.
  • Maximum Unwind & Rewind Diameter [mm] - Ø 800 mm.
  • Power - 1 HP-415 V ± 5 % ,3 Phase,50Hz.
  • Machine Size [L X B X H] - 40 X 40 X 24 [INCH]
  • Packaging Size [L X B X H] - 46 X 46 X 29 [INCH]
  • Machine Weight (Approx) - 130 Kg [Net] - 200 Kg [Gross]
KEY FEATURES
  • HI-speed inspection printing quality and rewinding rolled material.
  • Touch Screen Interface for Easy Operation Both Side.
  • Shaftless system for unwind & rewind unit.
  • Auto reverse function.
  • Auto counter, pre-set type & automatic stop function.
  • Quick change over 3” & 6” chuck.
  • Digital Edge guide system.
  • Electro-control system: PLC system.
  • High frequency Stroboscope.
  • Secondary rewind to wind wastage material
  • Closed Loop Precise tension unwinds and rewind with load cell.
  • Shaft less Unwinder and Rewinder for ease of Loading and unloading.
OPTION
  • Side Trimming.
  • Static eliminator.

FEATURES OF THE MACHINES

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SUBSTRATE / MATERIALS
  • LDPE - 20 Micron to 300 Micron
  • PE - 20 Micron to 300 Micron
  • BOPP - 10 Micron to 50 Microns
  • PVC - 30 Micron to 60 Microns
  • PET - 10 Micron to 25 Micron
  • CPP - 18 Micron to 100 Micron
  • HDPE - 20 Micron to 150 Micron
  • PA - 20 Micron to 150 Micron
  • METALIZED - 10 Micron to 12 Micron
  • POLYESTER - 10 Micron to 25 Micron
  • PAPER - 35 GSM to 150 GSM
  • FOIL - 6.5 Micron to 25 Micron
  • Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
  • NOTES - Material to be Free from Gauges variation / rease/SOF Migrated / Delimitation.
  • NOTES - Core to be Not Creased or Damage or Tapper.g for Ink Jet Printing Machine.
  • NOTES - Machine is not suitable for stretchable material.
TECHNICAL SPECIFICATION
  • Machine - INSPECTION REWINDER MACHINE.
  • Model - INSPECTION -414-1300.
  • Machine Speed - 400 Meter/ Minutes Maximum.
  • Maximum Web Width - 1250 mm.
  • Minimum Web Width - 600 mm.
  • Unwind Roll Diameter - Ø 800 mm.
  • Rewind Roll Diameter - Ø 800 mm.
  • Roll Weight - 800 kg.
  • Unwind & Rewind Reel Lock - Shaft-less.
  • Core ID - STD 3”. & 6” [Inch]
  • Lay-on Roll System -Pneumatic System
  • 2 Drive System - SEIMENS SINAMICS MAKE.
  • Operator Interface - HMI 10” & 7 “Both Side
  • Tension Control - Unwind to Rewinder Single Load-Controller System.
  • Tension Range - 2 Kg Min. to 40 Kg Max.
  • Auto Reverse Function -Auto / Manual.
  • Web Guider Axial Motion - ± 50 mm.
  • Air Pressure - 6 Bar min. to 8 Bar Max.
  • Drive & Control Panel - 2 Drive Systems.
  • Machine Total Power - 6 HP 415 V ± 10 %,3 Phase,50Hz.
  • Rewinding System - Auto / Manual.
  • Minimum Side trim Width - 5 mm to 10 mm. [Options]
  • Sound Level - < 75 dB ± 2 at 1 Meter Distance without Trim Blower.
  • Machine Colour - Standard.
  • Relative Humidity - 60 % Max.
  • Ambient Temperature - 35° Max.
  • Machine Size (H X W X L) - H=1858 MM, W=2100 MM, L=1905.MM
  • Machine Weight - 1500 Kgs. Approximate.
  • Remarks - Speed Depends on Type of Material & Core Quality & Operator Experience
UNWIND UNIT
  • Operating System - Operating System HMI 7” [Inch]
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch]
  • Digital Edge Guide System - Actuator movement +- 50 mm.
  • Unwind Motor - 7.5 kW
  • Cross Roll - Wrinkles Remover
  • Unwind Tension Control - Load Cell feedback with microprocessor controller system.
  • Unwind Roll Diameter - Ø 800 mm.
REWIND UNIT
  • Operating System - Operating System HMI 10” [Inch]
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch].
  • Lay-On System - Pneumatic Operated.
  • Rewind Motor - 7.5 kW.
  • Wastage Rewinder - Auto / Manual.
  • Web Inspection -Stroboscope With Photo Sensor.
  • Unwind Roll Diameter - Ø 800 mm.
SECONDARY WASTAGE REWIND UNIT
  • Secondary Wastage Rewinder - Mechanical shaft driven by AC Torque motor with its torque control Drive to rewinder the wastage material suitable for 3" core with mechanical shaft with tapper cone.
  • Motor - 1 HP. with warm Gear box.
  • Wastage Roll Diameter - Ø 300 mm. STD
LAY-ON UNIT
  • Lay-on System - Pneumatically operated by lay-on roller. For rewinding quality maintained by adjustable weightcontrolfunction [Counter Balancing] made from lightweight aluminum material Low friction dynamically balancing guide roll.
DIGITAL EDGE GUIDING SYSTEM
  • Digital Edge Guiding System - Digital Ultrasonic Sensor FX 4632 for Edge guiding Measuring range: +/- 3 mm
  • Max Web Width - 1250 mm
  • Max. Line Speed - 400 mpm
  • Reel +Structure weight - Less than 500 kg
  • Material to be used - Paper, Polyester, plain Material
  • Correction - +/- 50 mm
  • Material Tension - :4- 40 Kg
CONTROL SYSTEM
  • System - 2 Drive System
  • Unwind Motor & Drive - 7.5 HP.
  • Rewind Motor & Drive - 7.5 HP.
  • HMI - Front Side & Back Side
  • STD - Stroboscope
WEB INSPECTION SYSTEM
  • Inspection - Inspection Illuminated cabinet is on rewind station as a standard. Stroboscope of high frequency light [STD Make] along with synchronization sensor will be given on rewind as a standard along with its optional functions.
DEFECT FUNCTION
  • Defect function - Once the operator sees any defect & press the DEFECT button given on pendulum, machine will stop & start the reversing operation till Defect is positioned on inspection table. This enables operator to save time of reviewing the Printed material & saves material which is of good quality
PACKAGING DIMENSION
  • Machine size (H X W X L) - H=2354, W=1623, L=2730.
MACHINE DIMENSION
  • Machine size (H X W X L) - H=2354, W=1623, L=2730.
CATALOGUE - INSPECTION-414-1300