CANTILEVER SLITTER REWINDING
MODEL : RS1-DS-500

Rollex Machinery Pvt Ltd is excited to introduce the Precision Slitting Machine, our most recent material processing technological breakthrough. Our slitting machine is engineered with cutting-edge precision and advanced features to fulfill the wide range of necessities in modern production.

Our Slitting Machine undergoes rigorous testing and quality control measures to ensure consistent performance and reliability. From the initial design phase to the final product, we uphold the highest standards of craftsmanship, delivering a machine that you can trust to deliver exceptional results day in and day out.

GALLARY

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VIDEOS

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TECHNICAL SPECIFICATION
  • Machine Slitting Speed m/min.- 0 TO 500 m/min.
  • Min. slit width - 50-1250 mm.
  • Max. Unwind Diameter - Ø 800 mm.
  • Unwind Paper Core Diameter [mm] - 3” or 6” [Inch] Combi STD Core
  • Max. Rewind Diameter - Ø 600 mm. X 2
  • Rewinder Core Inner Diameter [mm] - 3” [Inch] & 6” [Option] STD Core
  • Web Width [mm] - 600-1250 mm.
  • Power - 16 HP-415 V ± 5 % ,3 Phase,50Hz.
  • Machine Size [L X B X H] - 4343 X 2368 X 1800 [mm].
  • Packaging Size [L X B X H] - 4500 X 2500 X 2000. [mm]
  • Machine Weight (Approx.) - 4200 Kg [Net] - 4300 Kg [Gross]
KEY FEATURES
  • Differential winding technology.
  • HI-speed Cantilever Slitter rewinding Machine.
  • Touch Screen Interface for Easy Operation Both Side.
  • Shaftless system for unwinding & Hydraulic Lifting system.
  • Quick job exchanged.
  • Digital Line guide system.
  • Electro-control system: PLC system.
  • Heavy Duty Mechanism.
  • Rewind reel Tapper tension Function
  • Lay-On Reel Counter Balancing function.
  • High-performance trim edge removal system.
  • Heavy slit rolls unloading mechanism.
OPTIONAL EQUIPMENT
  • Counter knife system.
  • Laser light for core positioning.
  • Trim Winder Machine.
  • Static Eliminators

FEATURES OF THE MACHINES

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TECHNICAL SPECIFICATION
  • Machine - Duplex Cantilever Slitter Rewinder
  • Model - RS1-DS-500. [ Shaft lees & Hydraulic Lifting ]
  • Machine Speed - 500 Meter/ Minutes Maximum.
  • Maximum Web Width - 1250 mm.
  • Minimum Web Width - 500 mm.
  • Parent Roll Diameter - Ø 800 mm.
  • Parent Roll ID - 3” Each & 6” [Inch]
  • Parent Roll Weight - 800 Kgs. Max.
  • Finished Roll Diameter - Ø 600 mm.
  • Finished Core ID - 74 mm to 76 mm ISO STD 3” [Inch ]
  • Finished Roll Weight - 200 Kgs Maximum. Each shaft.
  • Minimum Slit Width - 50 mm TO 700 mm.
  • Slitting System - Razor cut.
  • Core Material - Cardboard.
  • Tension Range - 3 Kgs Min. to 40 Kgs Max.
  • Trim Width - 5 mm Min. to 15 mm Max.
  • Web Guider Axial Motion - ± 50 mm.
  • Air Pressure - 6 Bar min. to 8 Bar Max.
  • Drive & Control Panel - 2,3,4 Drive Systems. (DEPENDING ON REQUIRMENTS)
  • Machine Total Power - 17 HP 415 V ± 10 %,3 Phase,50Hz.
  • System - 2,3,4 Drive Systems. (DEPENDING ON REQUIRMENTS)
  • Sound Level - < 75 dB ± 2 at 1 meter distance without trim blower
  • Machine Colour - Standard
  • Relative Humidity - 60 % Max.
  • Ambient Temperature - 35° Max.
  • Machine Size [L X B X H] - 4343 X 2368 X 1800 [mm].
  • Machine Weight - 3900 Kgs. Approximate.
  • Remarks - Speed depends on the type of material & core Quality & operator experience.
MATERIAL TO BE PROCESSED.
  • LDPE - 20 Micron to 300 Micron
  • PE - 20 Micron to 300 Micron
  • BOPP - 10 Micron to 50 Microns
  • PVC - 30 Micron to 60 Microns
  • PET - 10 Micron to 25 Micron
  • CPP - 18 Micron to 100 Micron
  • HDPE - 20 Micron to 150 Micron
  • PA - 20 Micron to 150 Micron
  • METALIZED - 10 Micron to 12 Micron
  • POLYESTER - 10 Micron to 25 Micron
  • PAPER - 35 GSM to 150 GSM
  • FOIL - 6.5 Micron to 25 Micron
  • Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
  • NOTES - Material to be Free from Gauges variation / Crease/SOF Migrated / Delimitation.
  • NOTES - Core to be Not Creased or Damage or Tapper.
  • NOTES - The machine is not suitable for stretchable material.
ELECTRICALS & ELECTRONICS ASSEMBLY
  • Main Nipp drive - 7.5 HP.
  • Rewinding drive - 7.5 HP.
  • Unwinder - Pneumatic break 4 calipers) (STD Make)
  • Trimming Blower - 2 H.P. AC motor (STD Make)
REWINDER UNIT
  • Rewind Roll Diameter - Ø 600 mm.
  • Operating System - Operating System HMI 10” [Inch]
  • Type of Winding : Centre Winding Type Duplex Shaft
  • Differential Shaft Lock : Shaft Lock Operated with Pneumatic Lock with Centre Position.
  • Ball Lock Size : 50 mm.
  • Rewinder Shaft : New Technology for Hi-Performance of Differential Winding
  • Rewinding Tension Control : AC Digital Drive with Control with Diameter Sensor
  • Rewind Drive - 7.5 kW.
  • Rewinding Tension Control : AC Digital Drive with Control with Diameter Sensor
  • Shaft Support : Pneumatically Operated Cantilever Supported
  • Laser Core Position : 10 Nos Laser Light Position Indication (Optional)
  • Lay-on System : Pneumatically Operated Lay on Roll System with counter balancing
  • Pneumatic System : All Pneumatic Component SMC Make
  • Gripper : Web Lock Gripper top &Bottom. (Optional)
DIGITAL LINE GUIDE SYSTEM
  • E+L [Make] Line Guiding Unit for Rewinding Machine
  • Max Web Width - 1250 mm
  • Max. Line Speed - 500 MPM
  • Material to be use - Printed Polyester
  • Material Thickness - 10 microns to 100 microns
  • Reel Weight + Structure weight - Less than 1 tones
  • Correction - +/- 50 mm
  • Tension Range - 4-40 Kg
  • WSB Unwind Line Guiding systems DO 3301, AG 9121 +/- 75 mm FE 5201 + DO 4011.
  • Panel Mounting Digital Command Station DO 3301
  • DO 3301 - Digital Color Line Sensor FE 5201 Measuring range: +/- 10 mm
  • DO 3301 - Digital Color Line Sensor FE 5201 Measuring range: +/- 10 mm
  • Digital Sensor Cable Cable between DO to Sensor M8 /M 16 – 5 Mtr.
  • Sensor Mounting Bracket VA 6127
  • Digital Drive Unit AG 9121 With Mounting bracket With (+/- 75 mm), Force 1000N
  • Ethernet Communication Cable from Digital M8 X 14 Pol Command station (DO) to Digital Actuator (AG) 5 Mtr.
  • Ethernet Communication Cable from Digital M12 Male- Female Command station (DO) to Digital Actuator (AG) 5 Mtr.
  • VA bar Suitable as per design requirement
UNWINDER UNIT ( SHAFTLESS & HYDRAULIC LIFTING )
  • Unwind Roll Diameter - Ø 800 mm.
  • Operating System - Operating System HMI 7” [Inch]
  • Reel lifting system - Hydraulic lifting System
  • Unwind Reel Lock - Shaft-less System
  • Unwind Core - 3” & 6” [Inch] Combi.
  • Digital Edge Guide System - Actuator movement ± 50 mm.
  • Unwind Motor - 7.5 kW
  • Unwind Drive -7.5 kW.
  • Unwind Tension Control - Load Cell feedback with microprocessor controller system.
  • Unwind Break - Pneumatic brake 4 caliper [STD Make]
  • Movement Mechanism - 35 mm heavy liner guideway double block system. [STD Make]
NIPP UNIT
  • Nipp Steel Roll - Nip roll made from MS material with hard chrome plated.
  • Nipp rubber Roll - Rubber roll is operated through a pneumatic system with adjustable pressure setting.
  • Nipp Motor - 7.5 HP.
  • Nipp Roller drive - 7.5 HP. Nip roller drives through AC motor (STD Make). A.C. Frequency drive (STD Make).
LAY- ON UNIT
  • Lay-on System Linear Type - Pneumatically operated by Lay-on roller in linearity. For rewinding Quality maintained by adjustable weight control Made from lightweight aluminum material Low friction dynamically balancing guide roll.
CUTTER UNIT
  • Lay-on System Linear Type - Pneumatically operated by Lay-on roller in linearity. For rewinding Quality maintained by adjustable weight control Made from lightweight aluminum material Low friction dynamically balancing guide roll.
CATALOGUE RS1-DS-500
  • Catalogue : CANTILEVER SLITTER REWINDING MACHINE MODEL: RS1-DS-500