REEL REWINDING MACHINE / DOCTORING REWINDING MACHINE
MODEL : R-DR-600 2D

ROLLEX Provides a special Doctoring Rewinding Machine Model: R- DR – 600 for correcting tension-related defects, to edge profile & doctoring of finished products.

Doctoring Rewinding Machine In Flexible Packaging Industry slitter operators and material isn’t always perfect. Slitted rolls are sometimes wound with undesirable defects, resulting in the wasted roll.

Doctoring Rewinding Machine ensures that the converter will minimize wasted -turning inventory of poor rolls to profit.

Machine Specialize in hi-performance doctoring machine that is ideal for rewinding of Narrow slit finished reels and can reduce rewinding time by more than 70 -90 % .

GALLARY

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VIDEOS

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TECHNICAL SPECIFICATION
  • SPECIFICATION - R-DR-600 2D
  • Mechanical Speed [M/Min] - 0 - 500 MPM
  • Unwind Shaft - Air Shaft / Mechanical Shaft
  • Unwind Core Inner Diameter - Ø 76/ 3" or [ Ø 152 / 6" Optional ]
  • Rewind Core Inner Diameter - Ø 76/ 3" or [ Ø 152 / 6" Optional ]
  • Reel Rewind Diameter - Ø 600 mm.
  • Web Width - 100 mm - 600 mm Max.
  • Power - 6 HP-415 V ± 5 % ,3 Phase,50Hz.
  • Machine Size [L X B X H] - 1905 X 2100 X 1858 mm.
  • Machine Weight (Approx) - 1000 Kg [Net] - 1100 Kg [Gross]
ADVANTAGES
  • Cantilevered Air shafts make the loading and unloading quick and easy. Single operator is required to operate the machine.
  • Rewinding Machine adopted GERMAN E+L edge guiding system, the smoothest rewinding edge is ensured
  • Master Touch Panel.
  • Provision of Encoder Mounting for Ink-Jet Printing Machine.
  • Pneumatic lay-on roller with Counter Balancing.
  • SS Table for Ink Jet batch code Printing.
  • Unwind edge guide system.
  • Tension Controlled by load cell.
  • Edge guiding system creates an extremely neat edge.
  • Auto counter for winding length. Web Inspection system.
OPTIONS
  • Ink Jet Attachment / Bar Code.
  • Inspection Attachment.
  • Side Trimming Attachment.

FEATURES OF THE MACHINES

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MATERIAL TO BE PROCESSED
  • LDPE - 20 Micron to 300 Micron
  • PE - 20 Micron to 300 Micron
  • BOPP - 10 Micron to 50 Microns
  • PVC - 30 Micron to 60 Microns
  • PET - 8 Micron to 25 Micron
  • CPP - 18 Micron to 100 Micron
  • HDPE - 20 Micron to 150 Micron
  • PA - 20 Micron to 150 Micron
  • METALIZED - 10 Micron to 12 Micron
  • POLYESTER - 8 Micron to 25 Micron
  • PAPER - 35 GSM to 150 GSM
  • FOIL - 6.5 Micron to 25 Micron
  • Laminated Material - 12+12+18 to 12+12+ 250 Micro. (3 Ply)
  • Laminated Material - 10 Micron or 12 Micron +250 Micron LDPE.
TECHNICAL SPECIFICATION
  • Machine - DOCTORING REWINDER MACHINE.
  • Model - R-DR-600.
  • Machine Speed - 500 Meter/ Minutes Maximum.
  • Maximum Web Width - 600 mm.
  • Minimum Web Width - 100 mm.
  • Parent Roll Diameter - Ø 600 mm.
  • Parent Roll ID - 3” Each.
  • Parent Roll Weight - 100 kg.
  • Finished Roll Diameter - Ø 600 mm.
  • Finished Core ID - 74 mm to 76 mm ISO STD 3”.
  • Finished Roll Weight - 100 Kgs Maximum. Each Shaft.
  • Minimum Side trim Width - 5 mm to 10 mm.
  • Slitting System - Razor Cut.
  • Core Material - Cardboard.
  • Special Design - Unwind to Rewinder Single Load Cell Tension Controller System.
  • Remarks - Speed Depends on Type of Material & Core Quality & Operator Experience
  • Tension Range - 2 Kg Min. to 40 Kg Max.
  • Trim Width - 5 mm Min. to 10 mm Max. (OPTION FEATUR)
  • Web Guider Axial Motion - ± 50 mm.
  • Air Pressure - 6 Bar min. to 8 Bar Max.
  • Drive & Control Panel - 2 Drive Systems.
  • Machine Total Power - 6 HP 415 V ± 10 %,3 Phase,50Hz.
  • 2 Drive System - SEIMENS SINAMICS MAKE.
  • Sound Level - < 75 dB ± 2 at 1 Meter Distance without Trim Blower.
  • Machine Colour - Standard.
  • Relative Humidity - 60 % Max.
  • Ambient Temperature - 35° Max.
  • Machine Size (H X W X L) - H=1858 MM, W=2100 MM, L=1905.MM
  • Machine Weight - 1500 Kgs. Approximate.
OPERATING SYSTEM
  • Master Touch Panel - HMI WINTEK (Taiwan Make) 7” Inch.
  • Drive - 2 Drive Systems (Siemens Make)
ELECTRICALS & ELECTRONICS ASSEMBLY
  • Unwinder Drive - 3 HP AC Motor (Siemens Make)
  • Rewinding Drive - 3 HP AC Motor (Siemens Make)
  • PLC SIEMENS
EDGE / LINE GUIDE SYSTEM
  • Each Unit Comprises of:
  • Digital Controller DC 1340 (Supply Voltage: 24V, With Operating Panel
  • Digital Ultrasonic Sensor FX 4632 for Edge guiding.
  • Sensor Mounting Bracket VA 0102.
  • Digital Actuator AG 4391, (For 500 N Force) With (+/- 50 mm).
  • Proximity Switch for Servo Centre operation.
  • Cable for Digital Controller (DC) to Digital Actuator (AG) Cable Length (5Mtr)
UNWINDER UNIT
  • Unwinder Unit - Made by 45 mm M.S. Plate & Tie Bar As Per Design
  • Line Guiding System - E+L LINE GUIDE SYSTEM Color Camera (Germany Make)
  • Unwinder Tensions - Load Cell Feed Back with Micro Processor Control System
  • Controller - (E+L Germany Make) Load Cell
  • Actuator Movement - ± 50 mm
  • Reel Lock - Mechanical Shaft with 3” Tapper Cone (Customer Required)
REWINDING UNIT
  • Type of Winding - Centre Winding
  • Rewinding Unit - Made by 45 mm M.S. Plate & Tie Bar as per Design Required
  • Rewinding Reel Lock - Air Shaft 3” Inch
  • Rewinding Tension Control - AC Digital Drive with Control with Diameter Sensor
  • Shaft Support - Pneumatically Operated Cantilever Supported
  • Lay-on System - Pneumatically Operated Lay on Roll System with counter balancing
  • Pneumatic System - All Pneumatic Component SMC Make
GUIDE ROLLER
  • Aluminum Guide Roll - All Guide Roller are Low Friction Dynamic balancing
  • Ø75 & Ø100 - Wrinkles Remover.As per our Design. Guide Roller Required Surface Cork Tap (Bobotex Make) Germany.
LAY-ON UNIT
  • Lay-on System - Pneumatically Operated by Lay-On Roller with.For Rewinding Quality Maintained by Adjustable Weight Control.Made from Light Weight Aluminum Material.Low Friction Dynamically Balancing Coating PU Rubber.
PACKAING DIMENSIONS
  • Packaging Size [L X B X H]
  • 46 X 46 X 29 [INCH]
PACKAING DIMENSIONS
  • Packaging Size [L X B X H]
  • 46 X 46 X 29 [INCH]
DETAILS
  • Frame & Structure : In Feed unit portion made out of 40 mm & 20 mm Thick Plate.
  • Unwind reel mounting : Shaft less mechanical combo tapper cone 3” To 6”.
  • Motor : Siemens make AC Motor with timing Belt.
  • Web tension controller : Fully automatic with load cell feedback and PLC with AC Drive Siemens Make (Including In Panel)
  • Edge guide system : E + L Make
  • Load cell : E + L Make.
COMPONENT INCORPORATED
  • Pneumatic Cylinders - SMC - Japan Make
  • Pneumatic Valves - SMC - Japan Make
  • Pneumatic System - SMC - Japan Make
  • Motors - SIEMENS - Germany Make
  • Drives - SIEMENS -Germany Make
  • P.L.C - SIEMENS - Germany Make
  • Touch Screen 7" - WEINTEK - Taiwan Make
  • Load Cell - E+L - Germany Make
  • Line & Edge Guider - E+L - Germany Make
  • Electric Controls Pannel - Rollex - Rollex
  • Cork Tape - BOBOTEX - Germany Make
  • Bearings - SKF/ FAG - INDIA Make
  • Ultrasonic Sensor - P + F - Germany Make
  • Linear Guide Way - HIWIN - Taiwan Make
CATALOGUE R-DR-600 2D
  • Catalogue : Coil Rewinding Machine MODEL: R-DR-600 2D.

ATTACHEMENT

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SECTION 1
  • Basic Price :Ex Works Ahmadabad
  • Packing Charge : 4500/- will be charge extra at the time of delivery Wooden Caret Size :- 46”X28”X29”
  • GST : 18% Extra at actual at Dispatch time.
  • Payment : 100% Advance
  • Our Bankers Details :HDFC Bank Ltd.GIDC Vatva Branch,Ahmadabad.A/c. No: 09712560003494.NEFT / RTGS Code: HDFC0000971.
  • Delivery : Within 7 Days after receipt of confirm purchase order along with advance payment.
  • Delivery Place : Ex Works, Vatva, Ahmadabad, Gujarat
  • Freight : Will be paid by you as per actual
  • Installation : To & From Fare + Actual Lodging, Boarding Local Conveyance & service charge Rs 2500/-person/day 8 hours will be charge will be customer account.
  • Inspection : The machine must be inspected by customer or its representative on your expenses prio.r to dispatch. Any Changes will not be done at customer site.
  • Guarantee& Warranty : 06 months from the date invoicing thereafter Service charges will be extra as actual.
  • Offer Validity : 15 Days from date of offer giving by us.