Differential winding technology

CANTILEVER SLITTER REWINDING

Model : RS3-DS-300.

Offers Hi-Speed Cantilever Slitter Rewinding Machines for converting industries, Assuring top performance and total quality control.RS3-DS-300. is the most advanced technology Duplex Cantilevered Slitter Rewinding Machine for Converting Industry. Our innovative and unique rewinding technology including roll lock Differential Shaft and accurate weight counter lay on a roller system, delivering the ability to rewind even the most difficult light gauge film and complex laminated material. Rollex Slitter RS3-DS-300. Slitter rewinding will process a wide range of materials as per the customer’s requirements Rollex Machines are engineered for strong durable & reliable Performance. Our Design is focused on enhancing productivity & operational Excellence.

GALLARY

VIDEOS

Technical Specification

SPECIFICATION	RS3-DS-300
Machine Slitting Speed m/min.	0 TO 300 m/min.
Min. slit width	50-1250 mm.
Max. Unwind Diameter	Ø 800 mm.
Unwind Paper Core Diameter [mm]	3” or 6” [Inch] Combi STD Core
Max. Rewind Diameter	Ø 600 mm. X 2
Rewinder Core Inner Diameter [mm]	3” [Inch] & 6” [Option] STD Core
Web Width [mm]	600-1250 mm.
Power	16 HP-415 V ± 5 % ,3 Phase,50Hz.
Machine Size [L X B X H]	4343 X 2368 X 1800 [mm].
Packaging Size [L X B X H]	4500 X 2500 X 2000. [mm]
Machine Weight (Approx.)	4200 Kg [Net]	4300 Kg [Gross]

KEY FEATURES

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Differential winding technology.
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HI-speed Cantilever Slitter rewinding Machine.

Touch Screen Interface for Easy Operation Both Side.

Unwind Fix mechanical with roll mounting.

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Quick job exchanged.
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Digital Line guide system.
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Electro-control system: PLC system.
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Heavy Duty Mechanism.
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Rewind reel Tapper tension Function
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Lay-On Reel Counter Balancing function.
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High-performance trim edge removal system.

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Heavy slit rolls unloading mechanism.
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OPTIONAL EQUIPMENT

Counter knife system.
Laser light for core positioning.
Trim Winder Machine.
Static Eliminators.
Shaftless unwinder.
Roll lifting System.

FEATURES OF THE MACHINES

Technical Specification

 Duplex Cantilever Slitter Rewinder
 RS3-DS-300.  [ Mechanical / Air Shaft ]
 300 Meter/ Minutes Maximum.
 1250 mm.
 500 mm.
 Ø 800 mm.
 3” Each & 6” [Inch]
 800 Kgs. Max.
 Ø 600 mm.
 74 mm to 76 mm ISO STD 3” [Inch ]
 200 Kgs Maximum. Each shaft.
 50 mm TO 700 mm.
 Razor cut.
 Cardboard.
 3 Kgs Min. to 40 Kgs Max.
 5 mm Min. to 15 mm Max.
 ± 50 mm.
 6 Bar min. to 8 Bar Max.
 2 Drive Systems.
 17 HP 415 V ± 10 %,3 Phase,50Hz.
 2 Drive System.
 < 75 dB ± 2 at 1 meter distance without trim blower
 Standard
 60 % Max.
 35° Max.
 H=2100, W=4334, L=4230 mm.
 3900 Kgs. Approximate.
 Speed depends on the type of material &   
  core Quality& operator experience.

MATERIAL TO BE PROCESSED.

 20 Micron to 300 Micron
 20 Micron to 300 Micron
 10 Micron to 50 Microns
 30 Micron to 60 Microns
 10 Micron to 25 Micron
 18 Micron to 100 Micron
 20 Micron to 150 Micron
 20 Micron to 150 Micron
 10 Micron to 12 Micron
 10 Micron to 25 Micron
 35 GSM to 150 GSM
 6.5 Micron to 25 Micron
 12+12+18 to 12+12+ 250 Micro. (3 Ply)
 10 Micron or 12 Micron +250 Micron LDPE.
Material to be Free from Gauges variation/Crease/SOF Migrated/Delimitation.
Core to be Not Creased or Damage or Tapper.
Machine is not suitable for stretchable material.

Electricals & Electronics Assembly

1	Main Nipp drive	7.5 HP.
2	Rewinding drive	7.5 HP.
3	Unwinder	Pneumatic break 4 calipers) (STD Make)
4	Trimming Blower	2 H.P. AC motor (STD Make)

Unwinder Unit

 Ø 800 mm.
 Operating System HMI 7” [Inch]
 Manual System.
 Manual System.
 3” & 6” [Inch] Combi.
 Actuator movement ± 50 mm.
 7.5 kW
 7.5 kW.
 Load Cell feedback with   microprocessor   controller system.
 Pneumatic break 4 caliper [STD Make]
 35 mm heavy liner guideway double block system. [STD Make]

Digital line guide System

E+L [Make] Line Guiding Unit for Rewinding Machine
1250 mm
500 MPM
 Printed Polyester
 10 microns to 100 microns
 Less than 1 tones
 +/- 50 mm
 4-40 Kg

WSB Unwind Line Guiding systems DO 3301, AG 9121 +/- 75 mm FE 5201 + DO 4011.
    Panel Mounting Digital Command Station DO 3301
Digital Color Line Sensor FE 5201 
Measuring range: +/- 10 mm

 Operating Panel DO 4021
  Digital Sensor Cable Cable between DO to Sensor M8 /M 16 – 5 Mtr.
 Sensor Mounting Bracket  VA 6127
  Digital Drive Unit AG 9121 With Mounting bracket With (+/- 75 mm), 
  Force 1000N
 Ethernet Communication Cable from Digital M8 X 14 Pol Command station
 (DO) to Digital Actuator (AG) 5 Mtr.
 Ethernet Communication Cable from Digital M12 Male- Female
 Command station (DO) to Digital Actuator (AG) 5 Mtr.
  VA bar Suitable as per design requirement

Unwinder Unit [ Fix mechanism ]

 Ø 800 mm.
 Operating System HMI 7” [Inch]
 Manual System
 Manual System [ Mechanical Shaft With Tapper Cone 3"& 6"].
 3” & 6” [Inch] Combi.
 Actuator movement ± 50 mm.
 7.5 kW
 7.5 kW.
 Load Cell feedback with microprocessor controller system.
 Pneumatic brake 4 caliper [STD Make]
 35 mm heavy liner guideway double block system. [STD Make]

NIPP UNIT

1	Nipp Steel Roll	Nip roll made from MS material with hard chrome plated.
2	Nipp rubber Roll	Rubber roll is operated through a pneumatic system with adjustable pressure setting.
3	Nipp Motor	7.5 HP.
4	Nipp Roller drive	7.5 HP. Nip roller drives through AC motor (STD Make). A.C. Frequency drive (STD Make).

LAY- ON UNIT

 Lay-on System Linear Type

 Pneumatically operated by Lay-on roller in linearity. 
 For rewinding Quality maintained by adjustable weight 
 control Made from lightweight aluminum material 
 Low friction dynamically balancing guide roll.

CUTTER UNIT

 Lay-on System Linear Type

 Pneumatically operated by Lay-on roller in linearity. 
 For rewinding Quality maintained by adjustable weight 
 control Made from lightweight aluminum material 
 Low friction dynamically balancing guide roll.

TRIMMING UNIT

 Trimming Unit

Blower with 2HP AC motor having control on the control Full-width
 trim pipe having two trim suction nozzles.Maximum trim width 20 mm.

 Vacuum Blower

 2HPAC vacuum blowers for trim removal.

 Trim Winder Machine

 [Optional Equipment]

WEB PATH

 Machine size (H X W X L) mm.

  H = 2354, W = 1623, L= 2730.

MACHINE DIMENSIONS

 Machine size (H X W X L) mm.

  H = 1850, W =2628, L= 4343. mm.

SECTION

1	Machine	Duplex Cantilever Slitter Rewinder
2	Model	RS3-DS-300. [ Mechanical / Air Shaft ]
3	Machine Speed	300 Meter/ Minutes Maximum.
4	Maximum Web Width	1250 mm.
5	Minimum Web Width	500 mm.
6	Parent Roll Diameter	Ø 800 mm.
7	Parent Roll ID	3” Each & 6” [Inch]
8	Parent Roll Weight	800 Kgs. Max.
9	Finished Roll Diameter	Ø 600 mm.
10	Finished Core ID	74 mm to 76 mm ISO STD 3” [Inch ]
11	Finished Roll Weight	200 Kgs Maximum. Each shaft.
12	Minimum Slit Width	50 mm TO 700 mm.
13	Slitting System	Razor cut.
14	Core Material	Cardboard.
15	Tension Range	3 Kgs Min. to 40 Kgs Max.
16	Trim Width	5 mm Min. to 15 mm Max.
17	Web Guider Axial Motion	± 50 mm.
18	Air Pressure	6 Bar min. to 8 Bar Max.
19	Drive & Control Panel	2 Drive Systems.
20	Machine Total Power	17 HP 415 V ± 10 %,3 Phase,50Hz.
21	System	2 Drive System.
22	Sound Level	< 75 dB ± 2 at 1 meter distance without trim blower
23	Machine Colour	Standard
24	Relative Humidity	60 % Max.
25	Ambient Temperature	35° Max.
26	Machine Size (HX W X L)	H=2100, W=4334, L=4230 mm.
27	Machine Weight	3900 Kgs. Approximate.
*	Remarks	Speed depends on the type of material & core Quality& operator experience.

1	LDPE	20 Micron to 300 Micron
2	PE	20 Micron to 300 Micron
3	BOPP	10 Micron to 50 Microns
4	PVC	30 Micron to 60 Microns
5	PET	10 Micron to 25 Micron
6	CPP	18 Micron to 100 Micron
7	HDPE	20 Micron to 150 Micron
8	PA	20 Micron to 150 Micron
9	METALIZED	10 Micron to 12 Micron
10	POLYESTER	10 Micron to 25 Micron
11	PAPER	35 GSM to 150 GSM
12	FOIL	6.5 Micron to 25 Micron
13	Laminated Material	12+12+18 to 12+12+ 250 Micro. (3 Ply)
14	Laminated Material	10 Micron or 12 Micron +250 Micron LDPE.
*	NOTES	Material to be Free from Gauges variation/Crease/SOF Migrated/Delimitation.
*	NOTES	Core to be Not Creased or Damage or Tapper.
*	NOTES	Machine is not suitable for stretchable material.

1	Unwind Roll Diameter	Ø 800 mm.
2	Operating System	Operating System HMI 7” [Inch]
3	Reel lifting system	Manual System.
4	Unwind Reel Lock	Manual System.
5	Unwind Core	3” & 6” [Inch] Combi.
6	Digital Edge Guide System	Actuator movement ± 50 mm.
7	Unwind Motor	7.5 kW
8	Unwind Drive	7.5 kW.
9	Unwind Tension Control	Load Cell feedback with microprocessor controller system.
10	Unwind Break	Pneumatic break 4 caliper [STD Make]
11	Movement Mechanism	35 mm heavy liner guideway double block system. [STD Make]

E+L [Make] Line Guiding Unit for Rewinding Machine
1	Max Web Width	1250 mm
2	Max. Line Speed	500 MPM
3	Material to be use	Printed Polyester
4	Material Thickness	10 microns to 100 microns
5	Reel Weight + Structure weight	Less than 1 tones
6	Correction	+/- 50 mm
7	Tension Range	4-40 Kg

WSB Unwind Line Guiding systems DO 3301, AG 9121 +/- 75 mm FE 5201 + DO 4011.
Panel Mounting Digital Command Station DO 3301
DO 3301		Digital Color Line Sensor FE 5201 Measuring range: +/- 10 mm

Operating Panel DO 4021
8	Digital Sensor Cable Cable between DO to Sensor M8 /M 16 – 5 Mtr.
9	Sensor Mounting Bracket VA 6127
10	Digital Drive Unit AG 9121 With Mounting bracket With (+/- 75 mm), Force 1000N
11	Ethernet Communication Cable from Digital M8 X 14 Pol Command station (DO) to Digital Actuator (AG) 5 Mtr.
12	Ethernet Communication Cable from Digital M12 Male- Female Command station (DO) to Digital Actuator (AG) 5 Mtr.
13	VA bar Suitable as per design requirement

RS3 – DS-300

Differential winding technology

CANTILEVER SLITTER REWINDING

Model : RS3-DS-300.

GALLARY

VIDEOS

Technical Specification

SPECIFICATION

RS3-DS-300

KEY FEATURES

OPTIONAL EQUIPMENT

FEATURES OF THE MACHINES