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Differential winding technology

CANTILEVER SLITTER REWINDING

Model : RS1-DS-500.

Offers Hi-Speed Cantilever Slitter Rewinding Machines for converting industries, Assuring top performance and total quality control.RS1-DS-500. is the most advanced technology Duplex Cantilevered Slitter Rewinding Machine for Converting Industry. Our innovative and unique rewinding technology including roll lock Differential Shaft and accurate weight counter lay on a roller system, delivering the ability to rewind even the most difficult light gauge film and complex laminated material. Rollex Slitter RS1-DS-500. Slitter rewinding will process a wide range of materials as per the customer’s requirements Rollex Machines are engineered for strong durable & reliable Performance. Our Design is focused on enhancing productivity & operational Excellence.

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Technical Specification

SPECIFICATION

RS1-DS-500

 Machine Slitting Speed m/min.
 0 TO 500 m/min.
 Min. slit width
 50-1250 mm.
 Max. Unwind Diameter
 Ø 800 mm.
 Unwind Paper Core Diameter [mm]
 3” or 6” [Inch] Combi STD Core
 Max. Rewind Diameter
 Ø 600 mm. X 2
 Rewinder Core Inner Diameter [mm]
 3” [Inch] & 6” [Option] STD Core
 Web Width [mm]
 600-1250 mm.
 Power
16 HP-415 V ± 5 % ,3 Phase,50Hz.
 Machine Size [L X B X H] 
4343 X 2368 X 1800 [mm].
 Packaging Size [L X B X H]
 4500 X 2500 X 2000. [mm]
 Machine Weight (Approx.)
 4200 Kg [Net]
 4300 Kg [Gross]

KEY FEATURES

  • Differential winding technology.
  • HI-speed Cantilever Slitter rewinding Machine.
  • Touch Screen Interface for Easy Operation Both Side.
  • Shaftless system for unwinding & Hydraulic Lifting system.
  • Quick job exchanged.
  • Digital Line guide system.
  • Electro-control system: PLC system.
  • Heavy Duty Mechanism.
  • Rewind reel Tapper tension Function
  • Lay-On Reel Counter Balancing function.
  • High-performance trim edge removal system.
  • Heavy slit rolls unloading mechanism.

OPTIONAL EQUIPMENT

  • Counter knife system.
  • Laser light for core positioning.
  • Trim Winder Machine.
  • Static Eliminators

FEATURES OF THE MACHINES

  1
 Machine
 Duplex Cantilever Slitter Rewinder
  2
 Model
 RS1-DS-500.  [ Shaft lees & Hydraulic Lifting ]
  3
 Machine Speed
 400 Meter/ Minutes Maximum.
  4
 Maximum Web Width
 1250 mm.
  5
 Minimum Web Width
 500 mm.
  6
 Parent Roll Diameter
 Ø 800 mm.
  7
 Parent Roll ID
 3” Each & 6” [Inch]
  8
 Parent Roll Weight
 800 Kgs. Max.
9
 Finished Roll Diameter
 Ø 600 mm.
 10
 Finished Core ID
 74 mm to 76 mm ISO STD 3” [Inch ]
 11
 Finished Roll Weight
 200 Kgs Maximum. Each shaft.
 12
 Minimum Slit Width
 50 mm TO 700 mm.
 13
 Slitting System
 Razor cut.
 14
 Core Material
 Cardboard.
 15
 Tension Range
 3 Kgs Min. to 40 Kgs Max.
 16
 Trim Width
 5 mm Min. to 15 mm Max.
 17
 Web Guider Axial Motion
 ± 50 mm.
 18
 Air Pressure
 6 Bar min. to 8 Bar Max.
 19
 Drive & Control Panel
 2 Drive Systems.
 20
 Machine Total Power
 17 HP 415 V ± 10 %,3 Phase,50Hz.
 21
 System
 2 Drive System.
 22
 Sound Level
 < 75 dB ± 2 at 1 meter distance without trim blower
 23
 Machine Colour
 Standard
 24
 Relative Humidity
 60 % Max.
 25
 Ambient Temperature
 35° Max.
 26
 Machine Size (HX W X L)
 H=2100, W=4334, L=4230 mm.
 27
 Machine Weight
 3900 Kgs. Approximate.
  *
   Remarks
 Speed depends on the type of material &   
  core Quality& operator experience.
  1
 LDPE
 20 Micron to 300 Micron
  2
 PE
 20 Micron to 300 Micron
  3
 BOPP
 10 Micron to 50 Microns
  4
 PVC
 30 Micron to 60 Microns
  5
 PET
 10 Micron to 25 Micron
  6
 CPP
 18 Micron to 100 Micron
  7
 HDPE
 20 Micron to 150 Micron
  8
 PA
 20 Micron to 150 Micron
  9
 METALIZED
 10 Micron to 12 Micron
 10
 POLYESTER
 10 Micron to 25 Micron
 11
 PAPER
 35 GSM to 150 GSM
 12
 FOIL
 6.5 Micron to 25 Micron
 13
 Laminated Material
 12+12+18 to 12+12+ 250 Micro. (3 Ply)
 14
 Laminated Material
 10 Micron or 12 Micron +250 Micron LDPE.
  *
    NOTES
Material to be Free from Gauges variation/Crease/SOF Migrated/Delimitation.
  *
    NOTES
Core to be Not Creased or Damage or Tapper.
 *
    NOTES
Machine is not suitable for stretchable material.
 1
 Main Nipp drive
 7.5 HP.
 2
 Rewinding drive
 7.5 HP.
 3
 Unwinder
 Pneumatic break 4 calipers) (STD Make)
 4
 Trimming Blower
 2 H.P. AC motor (STD Make)
  1
 Unwind Roll Diameter
 Ø 800 mm.
  2
 Operating System
 Operating System HMI 7” [Inch]
  3
 Reel lifting system
 Hydraulic lifting System
  4
 Unwind Reel Lock
 Shaft-less System
  5
 Unwind Core
 3” & 6” [Inch] Combi.
  6
 Digital Edge Guide   System
 Actuator movement ± 50 mm.
  7
 Unwind Motor
 7.5 kW
  8
 Unwind Drive
 7.5 kW.
  9
 Unwind Tension   Control
 Load Cell feedback with   microprocessor   controller system.
  10
 Unwind Break
 Pneumatic break 4 caliper [STD Make]
  11
 Movement Mechanism
 35 mm heavy liner guideway double block     system. [STD Make]
E+L [Make] Line Guiding Unit for Rewinding Machine
  1
 Max Web Width
1250 mm
  2
 Max. Line Speed
500 MPM
  3
 Material to be use
 Printed Polyester
  4
 Material Thickness
 10 microns to 100 microns
  5
 Reel Weight + Structure weight
 Less than 1 tones
  6
 Correction
 +/- 50 mm
7
 Tension Range
 4-40 Kg
WSB Unwind Line Guiding systems DO 3301, AG 9121 +/- 75 mm FE 5201 + DO 4011.
    Panel Mounting Digital Command Station DO 3301
              DO 3301
Digital Color Line Sensor FE 5201 
Measuring range: +/- 10 mm
 Operating Panel DO 4021
  8
  Digital Sensor Cable Cable between DO to Sensor M8 /M 16 – 5 Mtr.
  9
 Sensor Mounting Bracket  VA 6127
  10
  Digital Drive Unit AG 9121 With Mounting bracket With (+/- 75 mm), 
  Force 1000N
 11
 Ethernet Communication Cable from Digital M8 X 14 Pol Command station
 (DO) to Digital Actuator (AG) 5 Mtr.
  12
 Ethernet Communication Cable from Digital M12 Male- Female
 Command station (DO) to Digital Actuator (AG) 5 Mtr.
  13
  VA bar Suitable as per design requirement
  1
 Unwind Roll Diameter
 Ø 800 mm.
  2
 Operating System
 Operating System HMI 7” [Inch]
  3
 Reel lifting system
 Hydraulic lifting System
  4
 Unwind Reel Lock
 Shaft-less System
  5
 Unwind Core
 3” & 6” [Inch] Combi.
  6
 Digital Edge Guide System
 Actuator movement ± 50 mm.
  7
 Unwind Motor
 7.5 kW
  8
 Unwind Drive
7.5 kW.
  9
 Unwind Tension Control
 Load Cell feedback with microprocessor controller system.
 10
 Unwind Break
 Pneumatic brake 4 caliper [STD Make]
 11
 Movement Mechanism
 35 mm heavy liner guideway double block system. [STD Make]
  1
 Nipp Steel Roll
 Nip roll made from MS material with hard chrome plated.
  2
 Nipp rubber Roll
 Rubber roll is operated through a pneumatic system with 
 adjustable pressure setting.
  3
 Nipp Motor
 7.5 HP.
  4
 Nipp Roller  drive
 7.5 HP. Nip roller drives through AC motor (STD Make).
 A.C. Frequency drive (STD Make).
  1
 Lay-on System Linear Type
 Pneumatically operated by Lay-on roller in linearity. 
 For rewinding Quality maintained by adjustable weight 
 control Made from lightweight aluminum material 
 Low friction dynamically balancing guide roll.
  1
 Lay-on System Linear Type
 Pneumatically operated by Lay-on roller in linearity. 
 For rewinding Quality maintained by adjustable weight 
 control Made from lightweight aluminum material 
 Low friction dynamically balancing guide roll.
   1
 Trimming Unit
Blower with 2HP AC motor having control on the control Full-width
 trim pipe having two trim suction nozzles.Maximum trim width 20 mm.
   *
 Vacuum Blower
 2HPAC vacuum blowers for trim removal.
   *
 Trim Winder Machine
 [Optional Equipment]
  1
 Machine size (H X W X L) mm.
  H = 2354, W = 1623, L= 2730.
  1
 Machine size (H X W X L) mm.
  H = 1850, W =2628, L= 4343. mm.