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REEL REWINDING MACHINE / DOCTORING REWINDING MACHINE

MODEL : R-DR-600  2D

REEL REWINDING MACHINE / DOCTORING REWINDING MACHINE

MODEL : R-DR-600 2D.

ROLLEX Provides a special Doctoring Rewinding Machine Model:  R- DR – 600  for correcting tension-related defects, to edge profile & doctoring of finished products.

Doctoring Rewinding Machine In Flexible Packaging Industry slitter operators and material isn’t always perfect. Slitted rolls are sometimes wound with undesirable defects, resulting in the wasted roll.

Doctoring Rewinding Machine ensures that the converter will minimize wasted -turning inventory of poor rolls to profit.

Machine Specialize in hi-performance doctoring machine that is ideal for rewinding of Narrow slit finished reels and can reduce rewinding time by more than 70  -90 % .

Gallery

VIDEOS

Technical Specification

SPECIFICATION

R-DR-600 2D

 Mechanical Speed [M/Min]
 0 - 500 MPM
 Unwind Shaft
 Air Shaft / Mechanical Shaft
 Unwind Core Inner Diameter
 Ø 76/ 3" or [ Ø 152 / 6" Optional ]
 Rewind Core Inner Diameter
 Ø 76/ 3" or [ Ø 152 / 6" Optional ]
Reel Rewind Diameter
 Ø 600 mm.
 Web Width
 100 mm - 600 mm Max.
 Power
 6 HP-415 V ± 5 % ,3 Phase,50Hz.
 Machine Size [L X B X H]
 1905 X 2100 X 1858 mm.
 Machine Weight (Approx)
 1000 Kg [Net]
 1100 Kg [Gross]

ADVANTAGES

  • Cantilevered Air shafts make the loading and unloading quick and easy. Single operator is required to operate the machine.
  • Rewinding Machine adopted GERMAN E+L edge guiding system, the smoothest rewinding edge is ensured
  • Master Touch Panel.
  • Provision of Encoder Mounting for Ink-Jet Printing Machine.
  • Pneumatic lay-on roller with Counter Balancing.
  • SS Table for Ink Jet batch code Printing.
  • Unwind edge guide system.
  • Tension Controlled by load cell.
  • Edge guiding system creates an extremely neat edge.
  • Auto counter for winding length.
    
    Web Inspection system.
    
    

Options

  • Ink Jet Attachment / Bar Code.
  • Inspection Attachment.
  • Side Trimming Attachment.

Features of the machine

  1
LDPE
20 Micron to 300 Micron
  2
PE
20 Micron to 300 Micron
  3
BOPP
10 Micron to 50 Microns
  4
PVC
30 Micron to 60 Microns
  5
PET
8 Micron to 25 Micron
  6
CPP
18 Micron to 100 Micron
  7
HDPE
20 Micron to 150 Micron
  8
PA
20 Micron to 150 Micron
  9
METALIZED
10 Micron to 12 Micron
 10
POLYESTER
8 Micron to 25 Micron
 11
PAPER
35 GSM to 150 GSM
 12
FOIL
6.5 Micron to 25 Micron
 13
Laminated Material
12+12+18 to 12+12+ 250 Micro. (3 Ply)
 14
Laminated Material
10 Micron or 12 Micron +250 Micron LDPE.

  1
 Machine
 DOCTORING REWINDER MACHINE.
  2
 Model
 R-DR-600.
  3
 Machine Speed
 500 Meter/ Minutes Maximum.
  4
 Maximum Web Width
 600 mm.
  5
 Minimum Web Width
 100 mm.
  6
 Parent Roll Diameter
 Ø 600 mm.
  7
 Parent Roll ID
 3” Each.
  8
 Parent Roll Weight
 100 kg.
 9
 Finished Roll Diameter
 Ø 600 mm.
 10
 Finished Core ID
 74 mm to 76 mm ISO STD 3”.
 11
 Finished Roll Weight
 100 Kgs Maximum. Each Shaft.
 12
 Minimum Side trim  Width
 5 mm to 10 mm.
 13
 Slitting System
Razor Cut.
 14
 Core Material
 Cardboard.
 15
 Special Design
 Unwind to Rewinder Single Load Cell Tension Controller System.
 16
 Remarks
 Speed Depends on Type of Material & Core Quality & Operator Experience
  17
 Tension Range
 2 Kg Min. to 40 Kg Max.
  18
 Trim Width
 5 mm Min. to 10 mm Max. (OPTION FEATUR)
 19
 Web Guider Axial Motion
 ± 50 mm.
 20
 Air Pressure
 6 Bar min. to 8 Bar Max.
 21
 Drive & Control Panel
 2 Drive Systems.
  22
 Machine Total Power
6 HP 415 V ± 10 %,3 Phase,50Hz.
  23
 2 Drive System
 SEIMENS SINAMICS MAKE.
 24
 Sound Level
 < 75 dB ± 2 at 1 Meter Distance without Trim Blower.
 25
Machine Colour
 Standard.
 26
Relative Humidity
 60 % Max.
 27
 Ambient Temperature
 35° Max.
 28
 Machine Size (H X W X L)
 H=1858 MM, W=2100 MM, L=1905.MM
 29
 Machine Weight
1500 Kgs. Approximate.
  01
Master Touch Panel
HMI WINTEK (Taiwan Make) 7” Inch.
  02
Drive
2 Drive Systems (Siemens Make)

   1
Unwinder Drive
3 HP AC Motor (Siemens Make)
   2
Rewinding Drive
3 HP AC Motor (Siemens Make)
   3
PLC SIEMENS

 
Each Unit Comprises of:
 
 1
Digital Controller DC 1340  (Supply Voltage: 24V, With Operating Panel
 2 
Digital Ultrasonic Sensor FX 4632 for Edge guiding.
 3
Sensor Mounting Bracket  VA 0102.
 
 4
Digital Actuator AG 4391, (For 500 N Force) With (+/- 50 mm).
 5
Proximity Switch for Servo Centre operation.
 
 6
Cable for Digital Controller (DC) to Digital Actuator (AG) Cable Length (5Mtr)
 
1
Unwinder Unit
Made by 45 mm M.S. Plate & Tie Bar As Per Design
 2
Line Guiding System
E+L LINE GUIDE SYSTEM Color Camera (Germany Make)
 3
Unwinder Tensions
Load Cell Feed Back with Micro Processor Control System
 4
Controller
(E+L Germany Make) Load Cell
 5
Actuator Movement
± 50 mm
 6
Reel Lock
Mechanical Shaft with 3” Tapper Cone (Customer Required)
   1
Type of Winding
Centre Winding
   2
Rewinding Unit
Made by 45 mm M.S. Plate & Tie Bar as per Design Required
   3
Rewinding Reel Lock
Air Shaft 3” Inch
   4
Rewinding Tension Control
AC Digital Drive with Control with Diameter Sensor
   5
Shaft Support
Pneumatically Operated Cantilever Supported
   6
Lay-on System
Pneumatically Operated Lay on Roll System with counter balancing
   7
Pneumatic System
All Pneumatic Component SMC Make
  1
Aluminum Guide Roll
All Guide Roller are Low Friction Dynamic balancing
  2
Ø75 & Ø100
Wrinkles Remover.As per our Design. Guide Roller Required Surface Cork Tap (Bobotex Make) Germany.
  1
Lay-on System
Pneumatically Operated by Lay-On Roller with.

For Rewinding Quality Maintained by Adjustable Weight Control.

Made from Light Weight Aluminum Material.

Low Friction Dynamically Balancing Coating PU Rubber.
  • Packaging Size [L X B X H]
    46 X 46 X 29 [INCH]
  • Packaging Size [L X B X H]
    46 X 46 X 29 [INCH]
  • Frame & Structure : In Feed unit portion made out of 40 mm & 20 mm Thick Plate.
  • Unwind reel mounting : Shaft less  mechanical combo tapper cone 3” To 6”.
  • Motor : Siemens make AC Motor with timing Belt.
  •  Web tension controller : Fully automatic with load cell feedback and  PLC with AC Drive Siemens Make (Including In Panel)
  • Edge guide system : E + L Make
  • Load cell : E + L Make.
Pneumatic Cylinders
SMC
Japan Make
Pneumatic Valves
     SMC
Japan Make
Pneumatic System
     SMC
Japan Make
Motors
  SIEMENS
Germany Make
Drives
   SIEMENS
Germany Make
P.L.C
  SIEMENS
Germany Make
Touch Screen  7"
  WEINTEK
Taiwan Make
Load Cell
   E+L
Germany Make
Line & Edge Guider
   E+L
Germany Make
Electric Controls Pannel
   Rollex
  Rollex
Cork Tape
  BOBOTEX
Germany Make
Bearings
SKF/ FAG
INDIA Make
Ultrasonic Sensor
  P + F
  Germany Make
Linear Guide Way
  HIWIN
  Taiwan Make


		

  • Catalogue : Coil Rewinding Machine  MODEL: R-DR-600 2D.

ATTACHEMENT

[1] Basic Price :Ex Works Ahmadabad

[2] Packing Charge : 4500/- will be charge extra at the time of delivery Wooden Caret Size :- 46”X28”X29”

[3] GST : 18% Extra at actual at Dispatch time.

[4] Payment : 100% Advance

[5] Our Bankers Details :
HDFC Bank Ltd.
GIDC Vatva Branch, Ahmadabad.
A/c. No: 09712560003494.
NEFT / RTGS Code: HDFC0000971.

[6] Delivery : Within 7 Days after receipt of confirm purchase order along with advance payment.

[7] Delivery Place : Ex Works, Vatva, Ahmadabad, Gujarat

[8] Freight : Will be paid by you as per actual

[9] Installation : To & From Fare + Actual Lodging, Boarding Local Conveyance & service charge  

              Rs 2500/-person/day 8 hours will be charge will be customer account.

[10] Inspection : The machine must be inspected by customer or its representative on your expenses prio.r                  to dispatch. Any Changes will not be done at customer site.

[11] Guarantee& Warranty : 06 months from the date invoicing thereafter Service charges will be extra as actual.

[12] Offer Validity : 15 Days from date of offer giving by us.