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DRY LAMINATION MACHINE

MODEL : LAMI-COAT-2000

DRY LAMINATION MACHINE

MODEL : LAMI-COAT-2000

Adopting PLC German Siemens (Programmable logical Controller) system with humanized machine interface touch screen of which allow the easier operation and also improves the quality of Coating  efficiency.

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Technical Specification

SPECIFICATION
LAMI-COAT-2000
 Material
 BOPP,PET,PP,PE,CPP,NYLON,
 Max. Width  of Coating Material
 800 mm / 1000 mm / 1200 mm.
 Max.Width Of Coating Cylinder
 400-850 mm./ 500-1050 mm / 600-1250 mm.
 Diameter of Coating Cylinder
 Ø 135 mm - Ø 300 mm.
 Guide Roller Width
 900 mm /1100 mm /1300 mm.
 Max.Machine Speed
 [100 m/min.] [150 m/min ] [200 m/min.]
 Main Drive Motor
 AC vector type drive control system
 Unwind Primary ,Unwind Secondary,
Coating,Laminator,Dryer,and Rewind Motor
 AC vector type drive control system
 Dry Oven
 Electric / Hot Air/Thermic/Wooden Boiler

KEY FEATURES

  • Heavy Duty Frame Structure Design.
  • Touch Screen Interface for Easy Operation.
  • PLC Controlled Machine.
  • Digital Line Guiding.
  • Pressure Rubber Roll System with liner guide ways. 
    Unwinder Safety Chuck With Mechanical Shaft or Air Shaft.
  • Pneumatically Lay on Roll with counter balance.

OPTIONS

  • Machines Type : MLS .
  • Dryer System : Electric / Hot- Air / Thermic System / Wooden Boiler / Diesel or Gas System.
  • Special Customized Design.

FEATURES OF THE MACHINE

1
 Type of Machine
 Dry Laminating Machine
2
 Model
 Lami-Coat-2000.
3
 Type of Coating
 Gravure
4
 Maximum Web Width
 1000 mm
5
 Minimum Web Width
 400 mm
6
 Coating Width
 1000 mm
7
 Machine Speed
 200 Mtr. Per. Minute
8
 Winding Unit
 Center
9
 Coating Cylinder Diameter
 Ø 552 mm  ( Customer Scope)
10
 Unwinding Drive – Primary
 Synchronized with Coater
11
 Unwinding Drive – Secondary
 Synchronized with Coater
12
 Coating Drive
 Master Drive
13
 Lamination Drive
 Synchronized with Coater
14
 Rewinding Drive
 Synchronized with Coater
15
 Dryer Drive
 Synchronized with Coater
16
 Pressure Roll Function
 Pneumatics
17
 Doctor Blade Function
 Pneumatics
18
 Nip Roller Loading
 Pneumatics
19
 Laminating Roll
 Pneumatics
20
 Heating Zones
 4  Zone  (18 KW X 4)
21
 Heating Controls
 Temperature Controls
22
 Heating Zone Lifting
 Pneumatics
23
 Web Guiding
 Auto
24
 Oven Heating Length
 8000 mm
25
 Oven Heating Power
 96 HP (72 KW)
26
 Total Power
 153 HP (114 KW)
27
 Machine Weight
 19000 Kg ( Approximate)
 28
 Machine Dimension (H X W X L)
 3385  X 2746 X 9276 mm
  1
 LDPE
 20 Micron to 300 Micron
  2
 PE
 20 Micron to 300 Micron
  3
 BOPP
 10 Micron to 50 Microns
  4
 PVC
 30 Micron to 60 Microns
  5
 PET
 10 Micron to 25 Micron
  6
 CPP
 18 Micron to 100 Micron
  7
 HDPE
 20 Micron to 150 Micron
  8
 PA
 20 Micron to 150 Micron
  9
 METALIZED
 10 Micron to 12 Micron
 10
 POLYESTER
 10 Micron to 25 Micron
 11
 PAPER
 35 GSM to 150 GSM
 12
 FOIL
 6.5 Micron to 25 Micron
 13
 Laminated Material
 12+12+18 to 12+12+ 250 Micro. (3 Ply)
 14
 Laminated Material
 10 Micron or 12 Micron +250 Micron LDPE.
  *
 NOTES
 Material to be Free from Gauges variation / Crease/SOF Migrated 
 / Delimitation.
  *
 NOTES
 Core to be Not Creased or Damage or Tapper.
 *
 NOTES
 The machine is not suitable for stretchable material.
1
 Unwind Roll Diameter
 Ø 800 mm.
2
 Operating System
 Operating System HMI 7” [Inch]
3
 Reel lifting system
 Shaftless
4
 Unwind Reel Lock
 Shaft-less System
5
 Unwind Core
 3” & 6” [Inch] Combi.
6
 Digital Edge Guide     System
 Actuator movement ± 50 mm.
7
 Unwind Motor
 7.5 Kw   [10 hp]
8
 Unwind Drive
 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
9
 Web Tension Control
 Fully automatic with load cell feed-back and PLC with AC Drive.

 Load Cell feed-back with  the micro-processor controller system
10
 Movement Mechanism
 35 mm heavy liner guide-way double block system. [STD Make]
 1
 Unwind Roll Diameter
 Ø 800 mm.
 2
 Operating System
 Operating System HMI 7” [Inch]
 3
 Reel lifting system
 Shaftless
 4
 Unwind Reel Lock
 Shaft-less System
 5
 Unwind Core
 3” & 6” [Inch] Combi.
 6
 Digital Edge Guide     System
 Actuator movement ± 50 mm.
 7
 Unwind Motor
 7.5 Kw   [10 hp]
 8
 Unwind Drive
 7.5 kW.[ 10 hp ] Unwind drive Synchronized with Coater Drive.
 9
 Web Tension Control
 Fully automatic with load cell feed-back and PLC with AC Drive.

 Load Cell feed-back with  the micro-processor controller system
 10
 Movement Mechanism
 35 mm heavy liner guide-way double block system. [STD Make]
1
 Coating Cylinder Diameter
 Ø 150 mm. to  Ø 350 mm.
2
 Coating Cylinder Side Lay
 Side Movement Manual  ± 25 mm
3
 Pressure Roll Function
 Pneumatics
4
 Unwind Reel Lock
 Shaft-less System
5
 Unwind Core
 3” & 6” [Inch] Combi.
6
 Gear Box
 Shanthi Make / Rollex Make.
7
 Unwind Motor
 3.5 Kw   [5 hp]
8
 Unwind Drive
 3.5 kW.[ 5 hp ] Rewind drive Synchronized with Coater drive.
9
 Web Tension Control
 Fully automatic with load cell feed-back and PLC with AC Drive.

 Load Cell feed-back with  the micro-processor controller system
10
 Movement Mechanism
 35 mm heavy liner guide-way double block system. [STD Make]
1
 Laminating  Roll   [Steel Roll ]
   Ø 350 mm.
2
 Heater Roll
 Temprature Controler System
3
 Pressure  Roll Function
 Pneumatics
4
 Lamination  Motor
 7.5 Kw   [10 hp]
5
Lamination  Drive
 7.5 kW.[10 hp ] Lamination drive Synchronized with Coater drive.
6
 Web Tension Control
 Fully automatic with load cell feed-back and PLC with AC Drive.

 Load Cell feed-back with  the micro-processor controller system
 1
 Rewind Roll Diameter
 Ø 800 mm.
 2
 Operating System
 Operating System HMI 7” [Inch]
 3
 Reel lifting system
 Manual
 4
 Rewind Reel Lock
  Shaft-less System.
 5
 Rewind Core
 3” & 6” [Inch] Combi.
 6
 Lay-on System
 Pneumatically operated lay-on roll system. With counter balancing.
 7
 Rewind Motor
 7.5 kW [10 hp ] AC Motor with Timing Belt
 8
 Rewind Drive
 7.5 kW.[10 hp ] Rewind drive Synchronized with Coater drive
 9
 Web Tension Control
 Fully automatic with load cell feedback and  PLC  with AC Drive. 
 Load Cell feed-back with  the micro-processor controller system.



 1
 Doctor blade
 Heavy-duty doctor blade assembly with positive 
drive-through pneumatic cylinders.
  2
 Doctor blade angle
 Gear box designed to adjust wiping angle for
 different cylinder diameters.
  3
 Oscillation movement
 Side Movement ± 12 mm. Attachment with gear box (Adjustable movement).
  4
 Doctor blade movement
 Manual Vertical Adjustment through hand-wheel.
  5
 Doctor blade system
 Doctor blade is operated through a pneumatic system 
 with adjustable pressure setting.
 1
 Primary Unwind
 5.5 kW   [ 7.5 HP]
 2
 Secondary Unwind
 5.5 kW   [ 7.5 HP]
 3
 Coating
 3.72 kW    [5 HP ]
4
 Lamination
 3.72 kW    [5 HP ]
 5
 Rewinder
 7.5 kW     [10 HP ]
 6
 Dryer
 2.23 kW    [3 HP]
7
 Heater (4 -Zone)
 ELECTRIC / THERMIC / HOT - AIR/DIESEL- GAS   
 BURNER / WOODEN BOILER.[CUSTOMER SCOPE]
 8
 Blower (4)  2 X 4 HP
 1.5 kW 2 HP [2x4 = 8 HP ] (6 kW)
 9
 Exhaust Blower
 3.72 kW [5 HP]
 10
 Total Power
 38 kW[51 HP]